Small capacity and passively cooled battery packs are widely used in mild hybrid electric vehicles (MHEV). In this regard, continuous usage of electric traction could cause thermal runaway of the battery, reducing its life and increasing the risk of fire incidence. Hence, thermal limitations on the battery could be implemented in a supervisory controller to avoid such risks. A vast literature on the topic shows that the problem of battery thermal runaway is solved by applying active cooling or by implementing penalty factors on electric energy utilization for large capacity battery packs. However, they do not address the problem in the case of passive cooled, small capacity battery packs. In this paper, an experimentally validated electro-thermal model of the battery pack is integrated with the hybrid electric vehicle simulator. A supervisory controller using the equivalent consumption minimization strategy with, and without, consideration of thermal limitations are discussed. The results of a simulation of an MHEV with a 0.9 kWh battery pack showed that the thermal limitations of the battery pack caused a 2–3% fuel consumption increase compared to the case without such limitations; however, the limitations led to battery temperatures as high as 180 °C. The same simulation showed that the adoption of a 1.8 kWh battery pack led to a fuel consumption reduction of 8–13% without thermal implications.
Among numerous functions performed by the battery management system (BMS), online estimation of the state of health (SOH) is an essential and challenging task to be accomplished periodically. In electric vehicle (EV) applications, accurate SOH estimation minimizes failure risk and improves reliability by predicting battery health conditions. The challenge of accurate estimation of SOH is based on the uncertain dynamic operating condition of the EVs and the complex nonlinear electrochemical characteristics exhibited by the lithium-ion battery. This paper presents an artificial neural network (ANN) classifier experimentally validated for the SOH estimation of lithium-ion batteries. The ANN-based classifier model is trained experimentally at room temperature under dynamic variable load conditions. Based on SOH characterization, the training is done using features such as the relative values of voltage, state of charge (SOC), state of energy (SOE) across a buffer, and the instantaneous states of SOC and SOE. At implementation, due to the slow dynamics of SOH, the algorithm is triggered on a large-scale periodicity to extract these features into buffers. The features are then applied as input to the trained model for SOH estimation. The classifier is validated experimentally under dynamic varying load, constant load, and step load conditions. The model accuracies for validation data are 96.2%, 96.6%, and 93.8% for the respective load conditions. It is further demonstrated that the model can be applied on multiple cell types of similar specifications with an accuracy of about 96.7%. The performance of the model analyzed with the confusion matrices is consistent with the requirements of the automotive industry. The classifier was tested on a Texas F28379D microcontroller unit (MCU) board. The result shows that an average real-time execution speed of 8.34 µs is possible with a negligible memory occupation.
The online estimation of battery state of health (SOH) is crucial to ensure the reliability of the energy supply in electric and hybrid vehicles. An approach for enhancing the generalization of SOH estimation using a parallel layer extreme learning machine (PL-ELM) algorithm is analyzed in this paper. The deterministic and stable PL-ELM model is designed to overcome the drift problem that is associated with some conventional machine learning algorithms; hence, extending the application of a single SOH estimation model over a large set of batteries of the same type. The PL-ELM model was trained with selected features that characterize the SOH. These features are acquired as the discrete variation of indicator variables including voltage, state of charge (SOC), and energy releasable by the battery. The model training was performed with an experimental battery dataset collected at room temperature under a constant current load condition at discharge phases. Model validation was performed with a dataset of other batteries of the same type that were aged under a constant load condition. An optimum performance with low error variance was obtained from the model result. The root mean square error (RMSE) of the validated model varies from 0.064% to 0.473%, and the mean absolute error (MAE) error from 0.034% to 0.355% for the battery sets tested. On the basis of performance, the model was compared with a deterministic extreme learning machine (ELM) and an incremental capacity analysis (ICA)-based scheme from the literature. The algorithm was tested on a Texas F28379D microcontroller unit (MCU) board with an average execution speed of 93 μs in real time, and 0.9305% CPU occupation. These results suggest that the model is suitable for online applications.
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