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Microporous polymers (with porosity up to 90%) with a well-prescribed internal microstructure were prepared in monolithic form to construct a flow-through microbioreactor in which phenol-degrading bacteria, Pseudomonas syringae, was immobilized. Initially, bacteria was forced seeded within the pores and subsequently allowed to proliferate followed by acclimatization and phenol degradation at various initial substrate concentrations and flow rates. Two types of microporous polymer were used as the monolithic support. These polymers differ with respect to their pore and interconnect sizes, macroscopic surface area for bacterial support, and phase volume. Polymer with a nominal pore size of 100 microm with phase volume of 90% (with highly open pore structure) yielded reduced bacterial proliferation, while the polymer with nominal pore size of 25 microm with phase volume of 85% (with small interconnect size and large pore area for bacterial adhesion) yielded monolayer bacterial proliferation. Bacteria within the 25 microm polymer support remained monolayered, without any apparent production of extracellular matrix during the 30-day continuous experimental period. The microbioreactor performance was characterized in terms of volumetric utilization rate and compared with the published data, including the case where the same bacteria was immobilized on the surface of microporous polymer beads and used in a packed bed during continuous degradation of phenol. It is shown that at similar initial substrate concentration, the volumetric utilization in the microreactor is at least 20-fold more efficient than the packed bed, depending on the flow rate of the substrate solution. The concentration of the bacteria within the pores of the microreactor decreases from 2.25 cells per microm2 on the top surface to about 0.4 cells per microm2 within 3 mm reactor depth. If the bacteria-depleted part of the microreactor is disregarded, the volumetric utilization increases by a factor of 30-fold compared with the packed bed. This efficiency increase is attributed to the reduction of diffusion path for the substrate and nutrients and enhanced availability of the bacteria for bioconversion in the absence of biofilm formation as well as the presence of flow over the surface of the monolayer bacteria.

Highly porous (85% void volume) polymer beads with interconnecting micro-pores were prepared for the immobilization of Pseudomonas syringae for the degradation of phenol in a fixedbed column bioreactor. The internal architecture of this support material (also known as PolyHIPE Polymer) could be controlled through processing before the polymerization stage. The transient and steady state phenol utilization rates were measured as a function of substrate solution flow rate and initial substrate concentration. The spatial concentration of the bacteria on the micro-porous support particles as well as within them was studied using scanning electron microscopy at various time intervals during the continuous operation of the bioreactor. It was found that although bacterial penetration into the porous support was present after 20 days, bacterial viability however, was compromised after 120 days as a result of the formation of a biofilm on the support particles. The steady state phenol utilization at an initial phenol concentration of 200 mg cm −3 was 100% provided that the flow rate was less than 7 cm 3 min −1 . Substrate inhibition at a constant flow rate of 4.5 cm 3 min −1 was found to begin at 720 mg dm −3 . The critical dilution rate for bacteria washout was high as a result of the highly hydrophobic nature of the support and the reduction of pore interconnect size due to bacterial growth within the pores in the vicinity of the surface of the support.

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