An incomplete understanding of stalk strength and stalk lodging impedes efforts to improve maize (Zea mays L.) production. To develop a more complete understanding of stalk strength, the current study examined the effect of stalk morphology on stalk bending strength. A detailed geometric analysis was conducted on five varieties of dent corn sown at five planting densities in two replicates at each of two locations near Greenville, IA, in 2013. Stalks were imaged using high‐resolution X‐ray computed tomography, and morphological features of the stalk were quantified using customized computer code. After scanning, stalks were subjected to mechanical tests to determine stalk bending strength and rind penetration resistance. The section modulus of the stalk (a morphological quantity derived from engineering beam theory) was found to be highly predictive of stalk strength, and its predictions appear to be largely unaffected by common confounding factors such as hybrid and planting density. By assuming the stalk cross section to be a hollow ellipse, the section modulus of the stalk can be estimated using measurements of stalk diameter and rind thickness (which does not require computerized tomography scanning). The elliptical section modulus is highly predictive of stalk strength, does not appear to be confounded by experimental variables, and can be obtained using a pair of calipers. Thus, it demonstrates potential as a selective breeding index to improve lodging resistance. In the current study, the elliptical section modulus predicted stalk strength with four times the accuracy of rind penetration resistance (a more common method used in breeding studies).

Late‐season stalk lodging in maize (Zea mays L.) is a major agronomic problem that has far‐reaching economic ramifications. More rapid advances in lodging resistance could be achieved through development of selective breeding tools that are not confounded by environmental factors. It was hypothesized that measurements of stalk flexural stiffness (a mechanical measurement inspired by engineering beam theory) would be a stronger predictor of stalk strength than current technologies. Stalk flexural stiffness, rind penetration resistance and stalk bending strength measurements were acquired for five commercial varieties of dent corn grown at five planting densities and two locations. Correlation analyses revealed that stalk flexural stiffness predicted 81% of the variation in stalk strength, whereas rind penetration resistance only accounted for 18% of the variation in stalk strength. Strength predictions based on measurements of stalk flexural stiffness were not confounded by hybrid type, planting density, or planting location. Strength predictions based on rind penetration resistance were moderately to severely confounded by such factors. Results indicate that stalk flexural stiffness is a good predictor of stalk strength and that it may outperform rind penetration resistance as a selective breeding tool to improve lodging resistance of future varieties of maize.

The hypothetical ideal for maize (Zea mays) bioenergy production would be a no-waste plant: high-yielding, with silage that is easily digestible for conversion to biofuel. However, increased digestibility is typically associated with low structural strength and a propensity for lodging. The solution to this dilemma may lie in our ability to optimize maize morphology using tools from structural engineering. To investigate how material (tissue) and geometric (morphological) factors influence stalk strength, detailed structural models of the maize stalk were created using finite-element software. Model geometry was obtained from high-resolution x-ray computed tomography (CT) scans, and scan intensity information was integrated into the models to infer inhomogeneous material properties. A sensitivity analysis was performed by systematically varying material properties over broad ranges, and by modifying stalk geometry. Computational models exhibited realistic stress and deformation patterns. In agreement with natural failure patterns, maximum stresses were predicted near the node. Maximum stresses were observed to be much more sensitive to changes in dimensions of the stalk cross section than they were to changes in material properties of stalk components. The average sensitivity to geometry was found to be more than 10-fold higher than the average sensitivity to material properties. These results suggest a new strategy for the breeding and development of bioenergy maize varieties in which tissue weaknesses are counterbalanced by relatively small increases (e.g. 5%) in stalk diameter that reduce structural stresses.

Weak stems or stalks in grass crop species increase the likelihood of stalk failure, thereby reducing yield. Three‐point bending tests are often employed in selective breeding studies to characterize stalk strength. However, it is hypothesized that the loading setup used during three‐point bending experiments may significantly alter test results. To investigate this hypothesis, two different loading configurations were employed in conducting three‐point bending experiments of corn (Zea mays L.) stalks. In the first configuration, stalks were loaded and supported at nodes. In the second configuration, stalks were loaded and supported at internodal segments. Significantly higher bending moments were experienced at internodal segments during the node‐loaded configuration than was required to fail the same segment during internode‐loaded tests. This is because the loading anvil significantly deforms the stalk's cross section when it is placed on an internodal segment, thereby inducing premature failure. In addition, internode‐loaded tests were observed to produce unnatural failure patterns, while node‐loaded tests demonstrated natural variability in failure location. While transverse deformation of the stalk cross section cannot be eliminated in three‐point bending tests, its effects can be mitigated by placing the loading anvil at nodal locations, which are much stiffer than internode regions. Maximizing the span length of bending tests likewise reduces transverse deformation of stalk cross sections. These results are relevant to selective breeding studies designed to produce lodging resistant crop hybrids.

Stalk lodging is essentially a structural failure. It was therefore hypothesized that application of structural and forensic engineering principles would provide novel insights into the problem of late‐season stalk lodging of maize (Zea mays L.). This study presents results from a structural engineering failure analysis of corn stalk lodging, involving detailed inspection and measurements of lodged stalks and a multidimensional imaging study to assess stalk architecture based on structural engineering principles. This work involved in‐field observation of >20 varieties of lodged corn stalk in eight international locations and detailed geometric analysis of four varieties. Analysis of collected data revealed very strong, yet previously unreported, patterns in corn stalk lodging. Corn stalks predominantly fail (break) by creasing, fall in the direction of the minor diameter of the cross section, and break within 4 cm of a node. These failure patterns, across a broad sampling of varieties and environments, suggest a consistent weakness in maize stalk architecture, indicating that a common solution might be identified to strengthen maize stalks. Structural engineering analysis of stalk architecture and morphology revealed that several geometric stress concentrators (features known from engineering theory to increase local stresses) occur in the predominant failure region of corn stalk. Identified stress concentrators include surface irregularities, sharp changes in diameter, and voids occurring in the stalk pith. Each of these stalk features persist across different international locations, environmental conditions, and hybrid varieties. These findings support the use of new selective breeding approaches that focus on stalk morphology and structural engineering analysis of corn stalk architecture to develop lodging resistant varieties of maize.