Exoskeleton robots are a rising technology in industrial contexts to assist humans in onerous applications. Mechanical and control design solutions are intensively investigated to achieve a high performance human-robot collaboration (e.g., transparency, ergonomics, safety, etc.). However, the most of the investigated solutions involve high-cost hardware, complex design solutions and standard actuation. Moreover, state-of-the-art empowering controllers do not allow for online assistance regulation and do not embed advanced safety rules. In the presented work, an industrial exoskeleton with high payload ratio for lifting and transportation of heavy parts is proposed. A low-cost mechanical design solution is described, exploiting compliant actuation at the shoulder joint to increase safety in human-robot cooperation. A hierarchic model-based controller with embedded safety rules is then proposed (including the modeling of the compliant actuator) to actively assist the human while executing the task. An inner optimal controller is proposed for trajectory tracking, while an outer safety-based fuzzy logic controller is proposed to online deform the task trajectory on the basis of the human’s intention of motion. A gain scheduler is also designed to calculate the inner optimal control gains on the basis of the performed trajectory. Simulations have been performed in order to validate the performance of the proposed device, showing promising results. The prototype is under realization.
Physical rehabilitation based on robotic systems has the potential to cover the patient's need of improvement of upper extremity functionalities. In this article, the state of the art of resistant and assistive upper limb exoskeleton robots and their control are thoroughly investigated. Afterward, a single-degree-of-freedom exoskeleton matching the elbowforearm has been advanced to grant a valid rehabilitation therapy for persons with physical disability of upper limb motion. The authors have focused on the control system based on the use of electromyography signals as an input to drive the joint movement and manage the robotics arm. The correlation analysis between surface electromyography signal and the force exerted by the subject was studied in objects' grasping tests with the purpose of validating the methodology. The authors developed an innovative surface electromyography force-based active control that adjusts the force exerted by the device during rehabilitation. The control was validated by an experimental campaign on healthy subjects simulating disease on an arm, with positive results that confirm the proposed solution and that open the way to future researches.
Background. The use of an exoskeleton elbow is considered an effective treatment in several pathologies, including post-stroke complications, traumatic brain injury (TBI) and spinal cord injury (SCI), as well as in patients with neurodegenerative disorders. The effectiveness of rehabilitation is closely linked to a suitably chosen therapy. The treatment can be performed only by specialized personnel, significantly supported with the use of automated devices. Objectives. The aim of this study was to present a novel exoskeleton for elbow rehabilitation without a complicated control system. Material and methods. Single-degree-of-freedom (SDOF) solution in constructing the prototype of an elbow exoskeleton for rehabilitation purposes has been applied. The simplicity of the actuation mechanism was set as one of the priorities in the design; thus, a single-axis stepper motor with a controller was found to be adequate for providing a reliable and precise source of motion for the exoskeleton. Results. Technological development may provide novel solutions, such as an exoskeleton-a wearable, external structure which supports or (in selected applications) even replaces the muscle actuation in the patient. The reported advantages of the proposed exoskeleton reflect current state-of-the-art. The proposed control strategy relies on closed-loop position control, performance, low manufacturing cost, and predicted performance in a rehabilitation scenario. All these factors play an important role in establishing the directions for further research, e.g., an integrated force sensor in the device, measurements of torque interactions on the elbow joint, and assessment and response to an overload of articulation. Conclusions. This study suggests not only the clinical but also the possible economic and logistical advantages offered by the portability of the system, and its effective support for therapists applying an elbow exoskeleton.
End-effector-based robots are widely adopted by physiotherapists and caregivers as support in the delivery of the rehabilitation training to the patient. The validation of these devices presents critical aspects, since the system performance must be assessed analyzing the movement performed by the subject limb, i.e., elements outside the device. This paper presents a multi-sensor approach for the validation of an innovative end-effector-based device, comparing different measurement strategies for evaluating the system effectiveness in imposing an expected training. The study was performed monitoring the movement induced by the device on the upper limb of a young male healthy subject during a set of fictitious rehabilitation sessions. The kinematic structure of the device is characterized by a compact differential mechanism with two degrees of freedom. A sequence of repetitions of a planar reaching pattern was analyzed as illustrative training task. A kinematic model of subject and system was developed, and the kinematics of a set of specific landmark points on the subject limb was evaluated. Data obtained from two measurement systems were compared: (1) an optoelectronic system with two cameras and eight skin passive markers, and (2) two triaxial accelerometers. Results were analyzed in MATLAB and R environment, revealing a high repeatability of the limb movement. Although both the measurement systems allow evaluating the acceleration of subject’s arm and forearm, accelerometers should be preferred for punctual analysis, like components optimizations, whereas optical markers provide a general overview of the system, particularly suitable for the functional design process.
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