Owing to the growing heat removal issue of modern electronic devices, polymer composites with high thermal conductivity have drawn much attention in the past few years. However, a traditional method to enhance the thermal conductivity of the polymers by addition of inorganic fillers usually creates composite with not only limited thermal conductivity but also other detrimental effects due to large amount of fillers required. Here, novel polymer composites are reported by first constructing 3D boron nitride nanosheets (3D-BNNS) network using ice-templated approach and then infiltrating them with epoxy matrix. The obtained polymer composites exhibit a high thermal conductivity (2.85 W m(-1) K(-1)), a low thermal expansion coefficient (24-32 ppm K(-1)), and an increased glass transition temperature (T(g)) at relatively low BNNSs loading (9.29 vol%). These results demonstrate that this approach opens a new avenue for design and preparation of polymer composites with high thermal conductivity. The polymer composites are potentially useful in advanced electronic packaging techniques, namely, thermal interface materials, underfill materials, molding compounds, and organic substrates.

We report magnetic alignment of hexagonal boron nitride (hBN) platelets and the outstanding material properties of its polymer composite. The magnetically responsive hBN is produced by surface modification of iron oxide, and their orientations can be controlled by applying an external magnetic field during polymer curing. Owing to the anisotropic properties of hBN, the epoxy composite with aligned hBN platelets shows interesting properties along the alignment direction, including significantly reduced coefficient of thermal expansion, reaching ∼28.7 ppm/°C, and enhanced thermal conductivity, 104% higher than that of unaligned counterpart, both of which are observed at a low filler loading of 20 wt %. Our modeling suggests the filler alignment is the major reason for these intriguing material properties. Finite element analysis reveals promising applications for the magnetically aligned hBN-based composites in modern microelectronic packaging.

With the current development of modern electronics toward miniaturization, high-degree integration and multifunctionalization, considerable heat is accumulated, which results in the thermal failure or even explosion of modern electronics. The thermal conductivity of materials has thus attracted much attention in modern electronics. Although polymer composites with enhanced thermal conductivity are expected to address this issue, achieving higher thermal conductivity (above 10 W m K) at filler loadings below 50.0 wt % remains challenging. Here, we report a nanocomposite consisting of boron nitride nanotubes and cellulose nanofibers that exhibits high thermal conductivity (21.39 W m K) at 25.0 wt % boron nitride nanotubes. Such high thermal conductivity is attributed to the high intrinsic thermal conductivity of boron nitride nanotubes and cellulose nanofibers, the one-dimensional structure of boron nitride nanotubes, and the reduced interfacial thermal resistance due to the strong interaction between the boron nitride nanotubes and cellulose nanofibers. Using the as-prepared nanocomposite as a flexible printed circuit board, we demonstrate its potential usefulness in electronic device-cooling applications. This thermally conductive nanocomposite has promising applications in thermal interface materials, printed circuit boards or organic substrates in electronics and could supplement conventional polymer-based materials.

The development of camouflage methods, often through a general resemblance to the background, has recently become a subject of intense research. However, an artificial, active camouflage that provides fast response to color change in the full-visible range for rapid background matching remains a daunting challenge. To this end, we report a method, based on the combination of bimetallic nanodot arrays and electrochemical bias, to allow for plasmonic modulation. Importantly, our approach permits real-time light manipulation readily matchable to the color setting in a given environment. We utilize this capability to fabricate a biomimetic mechanical chameleon and an active matrix display with dynamic color rendering covering almost the entire visible region.

Two-dimensional (2D) nanomaterials such as graphene, boron nitride (BN), and molybdenum disulfide (MoS 2 ) have been attracting increasing research interest in the past few years due to their unique material properties. However, the lack of a reliable large-scale production method is an inhibiting issue for their practical applications. Here we report a facile, efficient, and scalable method for the fabrication of monolayer and few-layer BN, MoS 2 , and graphene using combined low-energy ball milling and sonication. Ball milling generates two forces on layered materials, shear force and compression force, which can cleave layered materials into 2D nanosheets from the top/bottom surfaces, and the edge of layered materials. Subsequent sonication would further break larger crystallites into smaller crystallites. These fabricated 2D nanosheets can be well dispersed in aqueous solutions at high concentrations, 1.2 mg mL À1 for BN, 0.8 mg mL À1 for MoS 2 , and 0.9 mg mL À1 for graphene, which are highly advantageous over other methods. These advantages render great potential in the construction of high-performance 2D material-based devices at low cost. For example, a prototype gas sensor is demonstrated in our study using graphene and MoS 2 , respectively, which can detect several ppm of ammonia gas.

Stretchable and flexible sensors attached onto the surface of the human body can perceive external stimuli, thus attracting extensive attention due to their lightweight, low modulus, low cost, high flexibility, and stretchability. Recently, a myriad of efforts have been devoted to improving the performance and functionality of wearable sensors. Herein, this review focuses on recent remarkable advancements in the development of flexible and stretchable sensors. Multifunction of these wearable sensors is realized by incorporating some desired features (e.g., self-healing, self-powering, linearity, and printing). Next, focusing on the characteristics of carbon nanomaterials, nanostructured metal, conductive polymer, or their hybrid composites, two major strategies (e.g., materials that stretch and structures that stretch) and diverse design approaches have been developed to achieve highly flexible and stretchable electrodes. Strain sensing performances of recently reported sensors indicate that the appropriate choice of geometric engineering as well as intrinsically stretchable materials is essential for high-performance strain sensing. Finally, some important directions and challenges of a fully sensor-integrated wearable platform are proposed to realize their potential applications for human motion monitoring and human-machine interfaces.

With advances in nanoscience and nanotechnology, there is increasing interest in polymer nanocomposites, both in scientific research and for engineering applications. Because of the small size of nanoparticles, the polymer–filler interface property becomes a dominant factor in determining the macroscopic material properties of the nanocomposites. The glass‐transition behaviors of several epoxy nanocomposites have been investigated with modulated differential scanning calorimetry. The effect of the filler size, filler loading, and dispersion conditions of the nanofillers on the glass‐transition temperature (Tg) have been studied. In comparison with their counterparts with micrometer‐sized fillers, the nanocomposites show a Tg depression. For the determination of the reason for the Tg depression, the thermomechanical and dielectric relaxation processes of the silica nanocomposites have been investigated with dynamic mechanical analysis and dielectric analysis. The Tg depression is related to the enhanced polymer dynamics due to the extra free volume at the resin–filler interface. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3849–3858, 2004

Molybdenum disulfide (MoS2) nanosheets have been attracting increasing research interests due to their unique material properties. However, the lack of a reliable large‐scale production method impedes their practical applications. Here a facile, efficient, and scalable method for the fabrication of high‐concentration aqueous dispersion of MoS2 nanosheets using combined grinding and sonication is reported. The 26.7 ± 0.7 mg/mL concentration achieved is the highest concentration in an aqueous solution reported up to now. Grinding generates pure shear forces to detach the MoS2 layers from the bulk materials. Subsequent sonication further breaks larger crystallites into smaller crystallites, which promotes the dispersion of MoS2 nanosheets in ethanol/water solutions. The exfoliation process establishes a new paradigm in the top‐down fabrication of 2D nanosheets in aqueous solution. In the meantime, MoS2‐based sensing film produced using this approach has successfully demonstrated the feasibility of a low‐cost and efficient NH3 gas sensor using inkjet printing as a viable method.