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Alfa fibres, which are generally extracted from the leaf of a plant belonging to the Poaceae family (Stipa tenacissima L), originating from the center of Tunisia, are mainly used for pulp and paper applications. Their potential use as reinforcement in polymer composites requires the understanding of their microstructure and mechanical properties and a proper control of fibre extraction and transformation processes. This work investigates the morphology of the alfa plant (leaves and fibres) through optical and electron microscopy. The extraction process combining mechanical, chemical and enzymatic stages and the reaction time of the enzymes have been optimised to achieve the highest mechanical properties of fibres. The effect of enzymatic treatments (laccase, pectinases and xylanases) on the morphological, chemical composition and mechanical properties of alfa fibres was investigated and the effectiveness of enzymatic treatments has been evaluated. The chemical compositions of alfa are correlated with its mechanical properties. The result indicates that the tensile properties of isolated fibres were greatly improved when an optimised enzymatic-based process is used to separate the fibres from the leaves. Using pectinase and xylanase activities, results show really high mechanical properties, with an average rigidity and strength up to respectively 66 GPa and 1300 MPa, which make alfa fibre promising reinforcements for load-bearing composite materials. This work also showed that enzymes offer an attractive and ecofriendly approach to efficiently extract high-performance plant fibres.

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The present work is a comparative study of the impact of different Alfa fiber modifications on fiber properties, as well as on polylactic acid (PLA) composites behaviors. A specific process that combines successively mechanical, chemical, and enzymatic treatments (xylanase and pectinase) was employed to optimize the performances of Alfa fibers. The treatments reduced the levels of lignin, hemicellulose, and pectin in the fibers. This reduction was associated with a rise of defibrillation degree, an increase of cellulose content and an enhancement of thermal stability, as shown with SEM observations, biochemical composition determination, FTIR measurements and thermo‐gravimetric analyzer results. Bio‐composites were fabricated using a twin‐screw extruder and an injection‐molding machine with a fiber load of 20%. Tensile, flexural and water absorption tests revealed an improvement of mechanical strengths and water resistance for the treated fibers composites, with the enzyme treatment being the most efficient. SEM analysis showed a better impregnation and distribution of enzyme treated fibers within the matrix. An improvement of the thermal properties of composites filled with Alfa treated fibers was noticed when compared with untreated fibers composites. The data indicated that the technology of enzymes can be used as a powerful and eco‐friendly approach to treat natural fibers and to increase their potential of reinforcement.

The effect of successive injection moldings on the thermal, rheological, and mechanical properties of a polypropylene impact copolymer (PP) was investigated. The crystal content decreased as the molecular weight decreased due to chain scission with repeated injection molding. The Young modulus and the yield stress remained constant, despite a drop in the strain to break. Virgin and recycled PP matrix were filled with nanosized calcium carbonate (CaCO3) particles. The effect of morphology on the thermal and mechanical properties of nanocomposites of virgin and recycled PP filled with nanosized CaCO3 particles was also studied. The mechanical properties of the nanocomposites were strongly influenced by the intrinsic toughness of the matrix and the concentration and dispersion of the filler. The yield strength and strain of virgin PP decreased gradually, while its Young's modulus increased slightly with increasing CaCO3 loading. These phenomena were less pronounced for the recycled matrix. Incorporation of nanoparticles to virgin matrix produced an increase in tensile stiffness and ductility, when good dispersion of the filler was achieved. However, the impact strength dropped dramatically for high filler contents. A significant increase in impact strength was observed for the recycled PP. POLYM. ENG. SCI., 50:1904–1913, 2010. © 2010 Society of Plastics Engineers

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Poor interfacial adhesion between vegetable fibers and bio-based thermoplastics is recognized as a serious drawback for biocomposite materials. To be applicable for a large-scale production, one should consider appropriate methods of natural fiber handling. This study presented poly(lactic acid) (PLA) reinforced with Alfa short fibers and four types of fiber treatment were selected. The effect of these treatments on the tensile properties and the morphology of biocomposites was studied. Composite samples were produced using a twin-screw extruder and an injection molding machine with a fiber percentage of 20 wt %. Prior to composite manufacture, Alfa fibers were subjected to mechanical, chemical and enzymatic modifications. The comparison of enzyme treated fibers and NaOH treated fibers was investigated by means of biochemical and morphological analyses. It was observed that enzymes decompose lignin, pectin and hemicelluloses from the fiber bundles interface leading to the reduction of technical fiber diameter and length. The elimination of these hydrophilic components resulted also in an increase of the water resistance of treated fibers. A bigger fiber-matrix interface area was thus created, which facilitated fiber-matrix adhesion and enhanced mechanical characteristics of the composites. SEM micrographs showed homogeneous distribution of treated fibers in the polymer matrix. Tensile strength of PLA biocomposites filled with pectinase treated fibers was increased by 27% over untreated samples. The data proved that enzymatic treatment can be used as an effective and ecofriendly strategy of fiber modification for natural fiber-reinforced composite production. These materials can be used in several domains such as construction, automotive applications and packaging industries.

The physical and mechanical properties of wood (WPC) and biochar polymer composites (BPC) obtained at different pyro-gasification temperatures and different fiber proportions were investigated. Composite pellets made from wood chips or biochar and thermoplastic polymers (polypropylene or high-density polyethylene) were obtained by twin-screw extrusion, and test specimens were prepared by injection molding. Results showed that BPCs were more dimensionally stable compared to WPCs, but their mechanical properties decreased with increasing pyro-gasification temperatures due to the poor adhesion between the polymer and biochar. Indeed, FTIR investigations revealed the decrease or absence of hydroxyl groups on biochar, which prevents the coupling agent from reacting with the biochar surface. The change in the biochar chemical structure led to an improvement in the dimensional stability and hydrophobicity of the biocomposites. Despite the increased dimensional stability of BPCs compared to WPCs, BPCs still adsorb water. This was explained by the surface roughness and by the biochar agglomerations present in the composite. In conclusion, the thermochemical conversion of black spruce wood chips into biochar makes it brittle but more hydrophobic, thereby reducing the wettability of the BPCs.