This study deals with the effect of different quantities of aluminum (Al) on the wear resistance and machinability in AM series cast magnesium alloys. Changes in the quantity of Al in these alloys (containing 0.5 wt.-% Mn) and their effect on hardness, wear resistance and machinability with respect to cutting force were analyzed. To this purpose, AM series cast magnesium alloys (AM20, AM40, AM60, and AM90) in varying amounts of Al from 2 to 9 wt.-% were used. It was observed that the intermetallic phases Mg17Al12 and Al8Mn5 found in the microstructure had an effect on their wear resistance, hardness and machinability (with respect to cutting force), flank build-up, chip formation and surface roughness. AM90 alloy manifested the highest values in terms of hardness, wear resistance and surface quality among these alloys. On the other hand, AM90 alloy had the lowest machinability properties.
Nickel based superalloys offer high strength, corrosion resistance, thermal stability and superb thermal fatigue properties. However, they have been one of the most difficult materials to machine due to these properties. Although we are witnessing improved machining strategies with the developing machining, tooling and inspection technologies, machining of nickel based superalloys is still a challenging task due to in-process strains and post process part quality demands. Selecting optimum machining parameters for quality, productivity and profitability is of paramount importance. Many studies have been conducted on various aspects of machinability of nickel based superalloys including defining the optimum cutting parameters, to develop a better understanding of machining them. The recent studies suggest new findings, and discuss previously reported results, related to the concerns of superalloy machining. This review presents the influences of the most significant cutting parameters on various machinability characteristics with respect to the recent studies as well as the previous ones. The reviewed machinability characteristics may be listed as: tool wear, cutting forces and surface integrity.
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