This study reports on the synthesis and characterization of MAX phases in the (Zr,Ti)AlC system. The MAX phases were synthesized by reactive hot pressing and pressureless sintering in the 1350-1700 °C temperature range. The produced ceramics contained large fractions of 211 and 312 (n = 1, 2) MAX phases, while strong evidence of a 413 (n = 3) stacking was found. Moreover, (Zr,Ti)C, ZrAl, ZrAl, and ZrAl were present as secondary phases. In general, the lattice parameters of the hexagonal 211 and 312 phases followed Vegard's law over the complete Zr-Ti solid solution range, but the 312 phase showed a non-negligible deviation from Vegard's law around the (Zr,Ti)AlC stoichiometry. High-resolution scanning transmission electron microscopy combined with X-ray diffraction demonstrated ordering of the Zr and Ti atoms in the 312 phase, whereby Zr atoms occupied preferentially the central position in the close-packed MX octahedral layers. The same ordering was also observed in 413 stackings present within the 312 phase. The decomposition of the secondary (Zr,Ti)C phase was attributed to the miscibility gap in the ZrC-TiC system.
Guided by predictive theory, a new compound with chemical composition (CrZr)AlC was synthesized by hot pressing of Cr, ZrH, Al, and C mixtures at 1300 °C. The crystal structure is monoclinic of space group C2/ c and displays in-plane chemical order in the metal layers, a so-called i-MAX phase. Quantitative chemical composition analyses confirmed that the primary phase had a (CrZr)AlC stoichiometry, with secondary CrAlC, AlZrC, and ZrC phases and a small amount of Al-Cr intermetallics. A theoretical evaluation of the (CrZr)AlC magnetic structure was performed, indicating an antiferromagnetic ground state. Also (CrHf)AlC, of the same structure, was predicted to be stable.
For the first time, MAX phases in the Hf-Al-C system were experimentally synthesized using reactive hot pressing. HfC was observed as the main competing phase. The lattice parameters of HfAlC and HfAlC were determined by Rietveld refinement based on the X-ray diffraction data. The atomic stacking sequence was revealed by high-resolution scanning transmission electron microscopy. Mixtures of 211 and 312 stacking were observed within the same grain, including 523 layers. This transition in atomic structure is discussed.
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