The grinding process is commonly used as the final stage of processing. It is used to produce elements that require more tolerance and smooth surface. Considering other processing, such as turning or milling, grinding requires very high energy input per unit volume of material removal. A significant proportion of this energy in the process turns into heat in the grinding zone, which leads to increased temperature. This paper describes and compares two methods of temperature measurement in the cutting zone during surface grinding. The study aimed to determine the differences in the results of temperature measurements using an indirect method, using an analysis of thermal images, and a direct method, using a thermocouple. Two different sets of measurement apparatus were used in the experiment: a thermal imaging camera and a thermocouple with appropriately selected software. The factors affecting the errors obtained with each of the above measurement methods are discussed and the resulting differences in the results are discussed.
An analysis of the accuracy of generating a solid mode based on the created surfaces is presented. In the process of creating a digital model, reconstructive engineering methods were used. The accuracy of mapping of the created solid model was determined on the basis of surface models generated by changing the tolerance value of triangles.
The analytical and numerical model of the cross-section of the machined layer in the process of milling of concave rounding is presented. Simulation tests were carried out to determine the cross-sectional area of the cutting layer. A strategy has been developed that allows to increase the stability of the cross-section area of the cutting layer when the mill enters the inner corner area.
The article presents the results of research concerning the analysis of the possibility of the innovative application of the LineScan non-contact laser measuring probe controlled by the ACCURA II coordinate measuring machine in the field of measurements of a selected cutting tool. In the study, the angle of a round cutting insert was measured. The influence of the selected elements of a measurement strategy i.e., the scanning speed v, the resolution k, and the number of measurement paths w on the repeatability of measurements and the value of the insert's angle was determined. In both cases, the number of paths had the greatest impact. The best repeatability was obtained for the smallest distance between points (k = 0.1 mm) and the largest number of paths (w =10). For those measurement strategies, which differed in the scanning speed (1 and 3 mm/s), the detailed GR&R analyses were carried out by using the ANOVA and EMP methods. For strategies with the scanning speeds of 1 and 3 mm/s, the variance of the measuring system was 0.9% and 0.5% of the total variance, respectively. However, these differences in repeatability were not statistically significant. It has been shown that the selected methodologies of measurements and measurement data processing ensure good measurement repeatability of the selected geometrical feature of a cutting tool.
An assessment of the accuracy of the reconstruction of cutting edges 3D geometry shank cutter depending on the magnification of the lens is presented. Focus-variation microscope Alicona G4 with IFM Alicona software were used in the research. The main goal of the research was to determine differences created in the process of the reconstruction of cutting edges geometry. Three-dimensional maps of deviation values were presented, using measurements of cutting edges geometry.
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