2007
DOI: 10.1063/1.2723673
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Writing mesoscale patterns in block copolymer thin films through channel flow of a nonsolvent fluid

Abstract: The authors demonstrate how a nonsolvent fluid, flowing over the surface of a block copolymer thin film in a complex path defined by a channel, can locally tailor the alignment of cylindrical microdomains. The cylinders have a periodicity of ∼30nm, while the mesoscale pattern has a millimeter length scale. A diverging-converging channel is employed to measure alignment quality over a range of applied stresses in a single experiment; the results are compared with analogous measurements where the stress is appli… Show more

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Cited by 23 publications
(29 citation statements)
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“…[ 37 ] The cylindrical microdomains of sheared BCP fi lms straightly aligned along the shear direction. [17][18][19][20] After solvent annealing, solvent evaporation occurs in the depth direction of the fi lm and a concentration gradient also is established within the fi lm, which can be a driving force for perpendicular orientation. In this situation, the PVAc/BCP region can form a perpendicular orientation owing to a signifi cantly reduced interfacial tension difference from 20. , while the dewetted region maintains a straightly parallel orientation of microdomains.…”
Section: Resultsmentioning
confidence: 99%
See 1 more Smart Citation
“…[ 37 ] The cylindrical microdomains of sheared BCP fi lms straightly aligned along the shear direction. [17][18][19][20] After solvent annealing, solvent evaporation occurs in the depth direction of the fi lm and a concentration gradient also is established within the fi lm, which can be a driving force for perpendicular orientation. In this situation, the PVAc/BCP region can form a perpendicular orientation owing to a signifi cantly reduced interfacial tension difference from 20. , while the dewetted region maintains a straightly parallel orientation of microdomains.…”
Section: Resultsmentioning
confidence: 99%
“…[ 9 ] The directionality of BCP patterns can also be controlled by graphoepitaxy from the sidewalls, [10][11][12][13] epitaxy from chemical and topographical patterns, [14][15][16] and shear-induced alignments. [17][18][19][20] For sub-7 nm patterns, a particularly high Flory-Huggins interaction parameter ( χ ; degree of immiscibility) of BCP pairs should be used. While conventional polystyrene-blockpoly(methyl methacrylate) (PS-b -PMMA) has a χ value of 0.03 at 25 °C and cannot phase-separate to smaller than 20 nm, [ 22 ] polydimethylsiloxane (PDMS) based BCPs can be formed with a sub-7 nm half-pitch of phase separation, such as PS-b -PDMS ( χ ≈ 0.14 at 25 °C) [22][23][24] or poly(2-vinyl pyridine)-b -PDMS.…”
Section: Introductionmentioning
confidence: 99%
“…Using a shearing field to orient the microdomains is an attractive technique because of the ease of orienting a large area (on the order of square centimeters) rapidly and for its simplicity and low cost. Previous work has shown the effectiveness of shear alignment for monolayers of cylinder-forming polymers [10][11][12] and bi-or multilayers of sphere-forming polymers, which form a hexagonal in-plane arrangement of spheres [12][13][14][15]. A representative example of the effectiveness of shear is shown in Fig.…”
Section: Introductionmentioning
confidence: 99%
“…Therefore, it is very important to control the local defects of self-assembled polymer patterns with the application of these materials. As the efforts to rectify this, many researches and techniques such as electric fields [20], flow [21], shear application [22][23][24], thermal treatment [25], chemically pre-patterned surface (chemoepitaxy) [26,27], and topographical confinement (graphoepitaxy) [28] have been carried out to reduce the defect density in specific pattern-forming block copolymer thin films. Among the controlling method, authors in [19] proposed an appropriate substrate design and achieved a defect-free pattern formation.…”
Section: Introductionmentioning
confidence: 99%