The synthesis of nanocomposites via emulsion polymerization was investigated using methyl methacrylate
(MMA) monomer, 10 wt % montmorillonite (MMT) clay, and a zwitterionic surfactant octadecyl dimethyl
betaine (C18DMB). The particle size of the diluted polymer emulsion was about 550 nm, as determined
by light scattering, while the sample without clay had a diameter of about 350 nm. The increase in the
droplet size suggests that clay was present in the emulsion droplets. X-ray diffraction indicated no peak
in the nanocomposites. Transmission electron microscopy showed that emulsion polymerization of MMA
in the presence of C18DMB and MMT formed partially exfoliated nanocomposites. Differential scanning
calorimetry showed an increase of 18 °C in the glass transition temperature (T
g) of the nanocomposites.
A dynamic mechanical thermal analyzer also verified a similar T
g increase, 16 °C, for the partially exfoliated
nanocomposites over poly(methyl methacrylate) (PMMA). Thermogravimetric analysis indicated a 37 °C
increase in the decomposition temperature for a 20 wt % loss. A PMMA nanocomposite with 10 wt %
C18DMB−MMT was also synthesized via in situ polymerization. This nanocomposite was intercalated
and had a T
g 10° lower than the emulsion nanocomposite. The storage modulus of the partially exfoliated
emulsion nanocomposite was superior to the intercalated structure at higher temperatures and to the pure
polymer. The rubbery plateau modulus was over 30 times higher for the emulsion product versus pure
PMMA. The emulsion technique produced nanocomposites of the highest molecular weight with a bimodal
distribution. This reinstates that exfoliated structures have enhanced thermal and mechanical properties
over intercalated hybrids.