The reactive wetting kinetics of a Sn-30Bi-0.5Cu Pb-free solder alloy on a Cu substrate was investigated by the sessile drop method from 493 to 623 K. The triple line frontier, characterized by the drop base radius R was recorded dynamically with a high resolution CCD using different spreading processes in an Ar-H 2 flow. We found a good agreement with the De Gennes model for the relationship between ln(dR/dt) and lnR for the spreading processes at 493 and 523 K. However, a significant deviation from the De Gennes model was found for the spreading processes at 548 and 623 K. Our experimental results show a complicated temperature effect on the spreading kinetics. Intermetallics at the Sn-30Bi-0.5Cu/Cu interface were identified as Cu 6 Sn 5 adjacent to the solder and Cu 3 Sn adjacent to the Cu substrate. The intermetallic compounds effectively enhanced the triple line mobility because of reaction product formation at the diffusion frontier. In response to concerns over Pb, extensive investigations have been carried out over the last few years to find an acceptable Pb-free solder for various electronic attachment applications. A large number of Pb-free solder alloys have been proposed. The wetting of a solid by a melt and the subsequent interfacial reactions are essentially involved in a large number of processes such as coating and soldering [1][2][3][4][5]. Studying wetting behavior is important in the characterization of solder alloys and it provides basic physicochemical data for the design and development of composite lead-free solder alloys [6][7][8][9][10][11]. However, systematic investigations into the wetting process of the ternary Sn-30Bi-0.5Cu lead-free solder alloy on different substrates are scarce. Cu is one of the most common substrates used in microelectronic devices. Therefore, the general objective of this work is to better understand the wetting process of the Sn30Bi-0.5Cu/Cu system.
Materials and methodsSn-30Bi-0.5Cu (wt.%) alloy was prepared by induction melting the alloy powders in a medium-frequency induction furnace (WK-II, Beijing Wuke Photoelectric Technique Co., Ltd., Beijing, China) under an Ar (99.999%) atmosphere followed by casting into copper molds. The alloys were stirred in a quartz crucible for at least 15 min to obtain a homogeneous structure and composition before casting. The sample alloy with an approximate height of 4 mm was used for the wetting experiment and was cut from the as-cast rod that had a diameter of 5 mm. The oxygen-free Cu substrate that was used in the wetting process was cut into 20 mm × 20 mm × 2 mm pieces. Both the alloys and the substrates were polished with SiC paper with an abrasive number of up to 2000 and then cleaned ultrasonically. Wetting experiments were performed by the sessile drop method in an Ar (99.999%)-H 2 (99.999%) flow, which has been described in more detail elsewhere [12,13]. The heat-