F1 antigen (Caf1) of Yersinia pestis is assembled via the Caf1M chaperone/Caf1A usher pathway. We investigated the ability of this assembly system to facilitate secretion of full-length heterologous proteins fused to the Caf1 subunit in Escherichia coli. Despite correct processing of a chimeric protein composed of a modified Caf1 signal peptide, mature human interleukin-1 (hIL-1), and mature Caf1, the processed product (hIL- The chaperone/usher protein-assisted assembly pathway is the major pathway of fimbria assembly in the family of gramnegative bacteria, Enterobacteriaceae (29). In contrast to the complex general secretory (type II) (14) and contact-mediated (type III) (18) pathways, the chaperone/usher export machinery involves only two specific proteins, a periplasmic chaperone and usher protein, for export across the outer membrane. The periplasmic chaperone ensures correct folding of structural subunits and transports the folded subunit to the outer membrane usher protein, which mediates surface localization, apparently by forming a large gated channel (29).1Secretion systems utilizing the chaperone/usher pathway can be divided into two families based on structural features of the chaperones and cell surface structures (9, 36). A prototype of the first family is the pap gene cluster encoding the PapD chaperone and PapC usher, which mediate assembly of the composite rigid Pap pili of Escherichia coli (29). PapD contains two domains, each with a -barrel and an immunoglobulin (Ig)-like fold (8). The caf gene cluster that produces and assembles the capsular F1 (Caf1) antigen of Yersinia pestis is the best-characterized representative of the second family (2,6,7,12,22,37). The genes encode a 26.5-kDa periplasmic chaperone (Caf1M) (7) and a 90.4-kDa outer membrane protein (Caf1A) (12), which together can mediate the surface assembly of Caf1 antigen (6) in recombinant E. coli cells (2, 13). Caf1M-like periplasmic chaperones are characterized by an extended variable sequence between the proposed F1 and G1 -strands, a disulfide bond connecting these two strands, and an accessory N-terminal sequence (2, 36, 37). Together, these three features may form an extension to the binding domain, which is important for chaperone function (2,22,37). In contrast to pap-like gene clusters, all members of caf-like gene clusters are involved in the assembly of structures with a simple composition and a less rigid structure (fibrillae or capsule-like morphology) (9, 36).The crystal structures of the PapD-PapK chaperone-adapter subunit complex (28) and the type 1 pilin FimC-FimH chaperone-adhesin complex (3) have revealed that these pilin structural subunits also have immunoglobulin-like folds, except that the seventh -strand is missing, leaving part of the hydrophobic core of the subunit exposed. Binding of the chaperone G1 -strand to the C-terminal -strand of the pilin within this hydrophobic groove completes the pilin immunoglobulin fold (3,28). This donor strand complementation interaction between periplasmic chaperone ...