Weld overlay coatings also known as hardfacing is a method which involves solidification for applied coatings. This method is as old as welding process and was first applied by J.W. Spencer in 1896. This technique offers unique advantages over other processes in that the overlay/substrate weld provides a metallurgical bond which is not susceptible to spallation and can easily be applied free of porosity and other defects. Weld deposits can have a thickness as high as 10 mm. Hardfacing process can be carried out easily even in on site. The process is also extremely versatile as a large variety of materials can be deposited for protection against degradation.Weld overlay coatings can be classified under four different categories. These are (1) surface cladding where a thick layer of materials is applied and the overlay layer can have completely different composition from the substrate, (2) hardfacing where a materials more resistant to degradation is applied with good metallurgical bonding and the composition can be close in terms of composition to that of the substrate, (3) build up where a weld deposit is applied to restore the original dimension of the component and the composition of the build layer is exactly similar to that of the substrate and (4) buttering where an intermediate layer is deposited before applying the final coating.The materials used for hardfacing should have melting point close to or lower than the substrate materials. During hardfacing, the temperature of the coating