Abstract. Multi-walled carbon nanotubes (MWCNTs) were functionalized by ozone (O 3 ) and then melting mixed into polycarbonate (PC) matrix. The effect of O 3 functionalization on the mechanical performance was systematically studied. It was found that the modified MWCNTs exhibited improved dispersion and interfacial adhesion to the matrix as evidenced by scanning electron microscope and micro-Raman spectrometer, which were believed to contribute to the enhanced yield strength of MWCNTs/PC nanocomposites. Vol.5, No.6 (2011) 516-525 Available online at www.expresspolymlett.com DOI: 10.3144/expresspolymlett.2011.50 * Corresponding author, e-mail: zhong.zhang@nanoctr.cn © BME-PT bon nanotubes (MWCNTs) into a polycarbonate (PC) matrix by melt mixing. The amorphous PC was chosen since it is known that CNTs may modify the crystalline morphology in semi-crystalline polymers, which may complicate the interpretation of the effect of O 3 functionalized MWCNTs.
Keywords: polymer nanocomposites, multi-walled carbon nanotubes, ozone functionalization, polycarbonate, mechanical property eXPRESS Polymer Letters
Experimental 2.1. MaterialsThe pristine MWCNTs (marked as p-MWCNTs in this paper) were prepared by a chemical vapor deposition method with purity >95 wt.%, average diameter between 10 and 20 nm, and length between 1 and 10 µm. The PC has a brand name as Macrolon 2800, with the melt flow index = 9 g/10 min at 300°C, and density ! = 1.2 g/cm 3 . Both MWCNTs and PC were supplied by Bayer MaterialScience AG (Leverkusen, Germany). Before further functionalization or melt-mixing process, the MWCNTs, PC or master-batches were dried at 373 K overnight within a vacuum oven.
Functionalization of MWCNTsThe MWCNTs were functionalized with O 3 at room temperature, which has been discussed in our recent work [10]. Generally, 3 g of p-MWCNTs was placed into a homemade vertical reactor each time. The O 3 (5 wt% in O 3 /O 2 mixture) was continuously passed through the reactor chamber at room temperature during the oxidation process. The reaction time was fixed for 2 or 4 hours, and then the functionalized MWCNTs were defined as 2h-MWCNTs and 4h-MWCNTs in this paper.
Preparation of nanocompositeA master batch of 15 wt% MWCNTs in PC was produced by the melt-mixing process in a twin screw extruder (HAAKE-Polylab OS, Haake being part of Thermo Scientific). The screw speed was set at 150 rpm. All barrels of the extruder were set to a heating temperature of 280°C except the barrels of the melting zone which was 270°C. After extrusion, the PC/MWCNT composites were cooled down in a water bath and then finally granulated with a pelletizer. The master batch was diluted by pure PC to obtain concentrations of 1, 3 and 5 wt% MWCNTs in the matrix. Dog-bone samples were prepared using a HAAKE mini-injection molding machine. The barrel temperature was 300°C and the mold temperature was 120°C, and the injection pressure was 800 bar.
CharacterizationTensile tests were carried out according to a standard methodology of ASTM D638. They were performe...