Research on the Modeling, Control, and Calibration Technology of a Tracked Vehicle Load Simulation Test Bench

Abstract

The load simulation test bench plays an important role in tracked vehicle development. The stability and accuracy of the system have a vital impact on the experimental results. To accurately reproduce the power performance of a tracked vehicle on the test platform, this paper aims to investigate the model, control, and calibration method of the test bench. Firstly, the dynamic model of a tracked vehicle under complex driving conditions is analyzed and established, which takes driving torque as the input and driving wheel speed as the output. Then, considering the uncertainties and disturbances in the system model, a 2-degree-of-freedom (2-DOF) control method combined with a disturbance observer is proposed to solve the stability problem of the system. Furthermore, in order to investigate the accuracy of the simulation on the test bed, a method of calibrating the system by a flywheel set with standard inertia is proposed. In the calibration process, the influence of the system resistance torque and the original mechanical inertia on the results is considered, and the response time of the inertia simulation is analyzed in both a steady and dynamic state. Finally, the load simulation test is carried out with the corrected system. The test results show that the system has a high load simulation accuracy under various load simulation tests.

Simulation techniques in industrial engineering: A USA and African perspective review

“…Moreover, simulation-optimization is widely used for capacity planning, strategic design, and decision support in manufacturing and logistics systems (Piera et al, 2004;Karlsson et al, 2017). The importance of simulation is further emphasized by its application in analyzing complex systems, optimization problems, and the working process and performance of various systems, such as time-division multiplexing digital optimal band transmission systems and tracked vehicle load simulation test benches (Lee et al, 2020;Ren & Xi, 2021;Lv et al, 2019). Additionally, simulation is a valuable tool for checking the feasibility of plans, as well as for designing reconfigurable molds for injection overmolding, which is suitable for large batch production and leads to reduced single part costs (Fioroni et al, 2008;Galati et al, 2022).…”

Research on inertia transfer in load simulation of tracked vehicle under complex working conditions

“…In reference Jiang et al (2022), a threedegree-of-freedom vehicle dynamics model is established accurately, a rollover evaluation index and a safety threshold are selected quickly, and the working principle and detailed control scheme of the motor speed control strategy are given. In order to achieve stable control of vehicle driving in a straight direction, reference (Lv et al, 2019) proposed a 2-degree-of-freedom (2-DOF) control method combined with a disturbance observer to solve the stability problem of the system. The test results show that the system has a high load simulation accuracy under various load simulation tests.…”