Garnet-type Li7La3Zr2O12 (LLZO) is a promising solid electrolyte for the application
in solid-state
lithium batteries (SSBs). However, its reaction with water and carbon
dioxide in ambient air and the resulting formation of insulating lithium
carbonate is one of the major obstacles for its large-scale manufacturing
and processing. Especially when processed as powder with large surface
areas, e.g., for the application in hybrid electrolytes, where LLZO
powders are incorporated into a polymer matrix, uncontaminated surfaces
are crucial. In this work, the kinetics of the hydration and carbonation
mechanism is studied in detail for Ta-doped LLZO powders by time-dependent
analyses of morphology, structure, and composition. Common particle
sizes for battery applications, i.e., powders with different specific
surface areas, are investigated. It is shown that the degradation
mechanism follows a two-step consecutive reaction for all particle
sizes investigated. It is self-limited by diffusion processes in the
reaction layer in accordance with the core shrinking model. The hydration
reaction is an essential intermediate step that precedes carbonation,
which is demonstrated by systematically adjusting the atmosphere from
dry room conditions up to ambient air. Moreover, the reaction rate
of the hydration and carbonation depends strongly on the particle
size and thus on the surface area. A linear correlation of the reaction
rate and the specific surface area is found. Altogether, the novel
insights into the degradation mechanism of LLZTO powder scrutinized
in this work provide guidance on how to select, handle, and process
LLZTO powders according to the surface quality requirements in future
battery applications.