Optimization of multi-tool machining processes with simultaneous action

Usubamatov, Ryspek; Zain, Zuraidah Mohd; Sin, Tan Chan; Kapaeva, S.

doi:10.1007/s00170-015-6920-x

Cited by 12 publications

(12 citation statements)

References 7 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Since the cutting process with thermo-friction milling takes place under complex thermodynamic conditions, the retarding effect of the cutting tool becomes so large that it results in a tight joining of the part of the chips to the front surface and formation of a retarded layer, which is clearly seen in the obtained micrographs. It is known that a retarded layer is usually formed when cutting plastic and viscous materials [7]. In our case, the main reason for the formation of a retarded layer is the absence of cooling during thermal friction turn-milling.…”

Section: Table 2: Values Of Cutting Modes and Quality Indicatorsmentioning

confidence: 74%

See 1 more Smart Citation

Investigation of the method of thermal friction turn-milling of high strength materials

Sherov¹,

Mussayev²,

Usserbayev³

et al. 2022

J Appl Eng Science

View full text Add to dashboard Cite

An analysis of the state of the matter of the manufacture of parts such as bodies of revolution has shown that there is a problem of turning processing by turning large, long parts, connected with increasing productivity and processing quality, as well as reducing the costs of turning operations. To solve this problem, the authors propose a resource-saving combined method for treating external cylindrical surfaces by thermal friction turn-milling. Experimental studies were performed on the processing of the outer cylindrical surface using a special friction cutter made of non-instrumental material. The results showed that with thermal friction turn-milling, it is possible to achieve Ra = 1,0 mcm. The process of chip formation was also investigated and the formation of a retarded layer was established, which protects the surface of the friction cutter from wear. Optimum values of cutting conditions for processing by thermal friction turn-milling of steel 30HGSA.

show abstract

Section: Table 2: Values Of Cutting Modes and Quality Indicatorsmentioning

confidence: 74%

“…Processing by traditional cutting of high-strength steels is characterized by extremely low plastic deformation in chip formation [7], [8]. Mechanical work is spent mainly on the elastic deformation and friction of the workpiece being machined on the back surface of the tool.…”

Section: Table 2: Values Of Cutting Modes and Quality Indicatorsmentioning

confidence: 99%

Investigation of the method of thermal friction turn-milling of high strength materials

Sherov¹,

Mussayev²,

Usserbayev³

et al. 2022

J Appl Eng Science

View full text Add to dashboard Cite

show abstract

“…In order to make sure the choice of approximating the design data is correct, we use the method of estimating the distribution of design points on the response surface, as well as the coefficients: the determination coefficient (R-squared, it shows how well the response surface reflects the variability of the output parameter), the root-mean-square error, relative root-mean-square error, relative error of the absolute maximum. In our case, the Kriging approximation was the most suitable technique [20,21,22].…”

Section: Figure 4 -Average Values Of Cutting Forcementioning

confidence: 85%

Using Ansys Wb for Optimizing Parameters of a Tool for Rotary Friction Boring

Donenbaev¹,

Sherov²,

Sikhimbayev³

et al. 2021

News of NAN RK. SGTS

View full text Add to dashboard Cite

The authors developed a special design of a rotary friction tool with a self-rotating cup cutter for rotary friction boring of large holes. This paper presents the results of parametric optimization of stressed components of the rotary friction tool by virtual experiments in ANSYS WB. The authors predicted the cutting force components at the worst position of the cup cutter, which was 20 degrees as contact forces in the process of boring a large diameter hole, and built a design model. Using the Johnson-Cook model as the failure criterion for the elements of the mesh, projections of the cutting forces resulting from the hole processing were obtained. The relation between input and output parameters (stresses) is established, optimization criteria are specified, and optimal parameters of the tool stresses components are chosen. It was also found that the averaged values of the force at the initial moment (cutting into the workpiece) change linearly, then becoming practically constant. The idea of parametric optimization consisted in carrying out several virtual experiments, in which the possible range of variation of the basic dimensions was indicated and the optimization criteria were set, the optimal parameters of the tool design were selected from the presented candidates. The optimization method bypasses the design cycle, which is costly and time-consuming due to prototype testing and subsequent refinement.

show abstract

“…If the objective function is the productivity, Usubamatov [11] formulated a mathematical model for the optimization of multi-tool cutting processes on machine tools. Das et al present in their paper [12] an optimization method of the cutting regime aiming to maximize the metal removing rate MRR in dry turning of AISI D2 steel.…”

Section: Research Related To Optimization Of Manufacturing Procesmentioning

confidence: 99%

A Review on Optimization of Manufacturing Process Performance

Afteni¹,

Frumuşanu²

2017

IJMO

View full text Add to dashboard Cite

In this study is present a systematic analysis of already published works on formulating and solving optimization problems concerning manufacturing process. Analysis it was performed on two levels, namely: planning and scheduling of manufacturing process. They were considered: type of optimization (mono-criterion or multi-criteria); objective function (the energy consumption, the manufacturing costs, the productivity, the manufactured surface roughness); methods of solve (Genetic Algorithms GA, Particle Swarm Optimization PSO technique, Artificial Neural Networks ANN). The main purpose of this study it is to substantiate a new approach to optimization problems. The proposed approach is of holistic type, based on integrated process planning and scheduling (IPPS) and defines new performance indicators, to be adapted to market current requirements.

show abstract

Optimization of multi-tool machining processes with simultaneous action

Cited by 12 publications

References 7 publications

Investigation of the method of thermal friction turn-milling of high strength materials

Investigation of the method of thermal friction turn-milling of high strength materials

Using Ansys Wb for Optimizing Parameters of a Tool for Rotary Friction Boring

A Review on Optimization of Manufacturing Process Performance

Contact Info

Product

Resources

About