Metal–Ceramic Layered Materials and Composites Manufactured Using Powder Techniques

Slawik, T.; Bergner, Anne; Puschmann, Roberto; Franke, P.; Raethel, Jan; Behnisch, Thomas; Schöll, Roland; Berger, Lutz‐Michael; Moritz, Tassilo; Zelm, Roland; Gude, Μaik; Michaelis, Alexander; Beyer, Eckhard; Leyens, Christoph; Großmann, Harald; Kieback, Bernd

doi:10.1002/adem.201400221

Cited by 12 publications

(10 citation statements)

References 6 publications

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“…The power (P) and the total energy consumption (W) during electrodeposition process was calculated as P = U × I = 0.2 × 0.01 = 0.002W, and W = P × t = 0.002 × 7 × 24 × 3600 = 1209.6J. The volume and mass of the electrodeposited copper was 0.75 cm 3 . This estimation shows that the energy consumption in the electrodeposition process is more than 200-folds smaller than the molten metal infiltration process.…”

Section: ■ Materials and Methodsmentioning

confidence: 99%

Low-Cost Manufacturing of Metal–Ceramic Composites through Electrodeposition of Metal into Ceramic Scaffold

Huang

Daryadel

Minary‐Jolandan

2019

ACS Appl. Mater. Interfaces

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Infiltration of a molten metal phase into a ceramic scaffold to manufacture metal−ceramic composites often involves high temperature, high pressure, and expensive processes. Low-cost processes for fabrication of metal−ceramic composites can substantially increase their applications in various industries. In this article, electroplating (electrodeposition) as a lowcost, room-temperature process is demonstrated for infiltration of metal (copper) into a lamellar ceramic (alumina) scaffold. Estimation shows that this is a low energy consumption process. Characterization of mechanical properties showed that metal infiltration enhanced the flexural modulus and strength by more than 50% and 140%, respectively, compared to the pure lamellar ceramic. More importantly, metal infiltration remarkably enhanced the crack initiation and crack growth resistance by more than 230% and 510% compared to the lamellar ceramic. The electrodeposition process for development of metal−ceramic composites can be extended to other metals and alloys that can be electrochemically deposited, as a low-cost and versatile process.

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Section: ■ Materials and Methodsmentioning

confidence: 99%

Low-Cost Manufacturing of Metal–Ceramic Composites through Electrodeposition of Metal into Ceramic Scaffold

Huang

Daryadel

Minary‐Jolandan

2019

ACS Appl. Mater. Interfaces

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“…The production of composite material in last years has been developed incredibly especially material reinforced with fibers or particles or bristles, especially that are used in casting, powders technology or thermal spray coating [9,10]. Thermal spray is utmost methods among the spray techniques [11] which can be used with a wide range of material ranged [12] from the low melting points material to the high melting point material and the composite material [13]. It is used to obtain a physical and mechanical acceptable characteristic for the coating process.…”

Section: Introductionmentioning

confidence: 99%

The Effect of Laser And Thermal Treatment on the Hardness and Adhesion Force on the Cermet Coating By Thermal Spray Technique

Razzaq

2019

IJP

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Ceramic coating compose from a ceramic mixture (MgO, Al2O3) and metall (Al-Ni) were produced by Thermal Spray Technique. The mixed ratio of used materials Al:Ni (50%) and 40% of Al2O3 and 10% MgO. This mixture was spray on a stainless steel substrate of type (316 L) by using thermal spray with flame method and at spraying distances (8, 12, 16 and 20) cm, then the prepared films were treated by laser and thermal treatment. After that performing a hardness and adhesion tests were eximined. The present study shows that the best value of the thermal treatment is 1000 ℃ for 30 mint; the optimum spray distance is 12 cm and most suitable laser is 500 mJ where the microscopic and mechanical characterstic of coating layer get well.

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“…Existing research on shear thickening systems has established that the best rheological properties are presented by fluids based on nano‐ and submicrosilica powder (solid phase) with polar organic matrix (liquid phase) . Silica as dry micro‐ and nanoparticles and colloidal suspensions are used in many other composite materials . Molecular weight and chemical structure of carrier fluid, solid loading, particle size distribution of the solid phase and interactions between them have meaningful impact on the dilatant properties.…”

Section: Introductionmentioning

confidence: 99%

Enhancement of thermo‐rheological properties of smart materials based on SiO₂ and PPG modificated with expanded graphite

Głuszek

Kubiś

Żurowski

et al. 2017

Int J Applied Ceramic Tech

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The influence of expanded graphite (EG) on the thermal and rheological properties of shear thickening fluids (STF) based on silica powder with poly (propylene glycol) matrix was studied. Capturing the benefits of this non-Newtonian system in a fabricated material allows producing advance flexible protectors. However, in order to provide high protection potential in response to an external force, it is necessary to minimize negative effect of temperature on STF. The doping additives reduce the unfavorable effect of temperature increase on shear thickening flow during an impact through faster heat exchange and return to the initial state, characterized by the highest protective potential. EG in different volume fractions (0.10% -5.00%) as a partial substitution of STF and SiO 2 was added to studied systems and measured at temperatures in the range from 25.0 to 50.0°C. The dilatant effect of fluids increased by 580% for 5% volume fraction EG at 50.0°C.

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Metal–Ceramic Layered Materials and Composites Manufactured Using Powder Techniques

Cited by 12 publications

References 6 publications

Low-Cost Manufacturing of Metal–Ceramic Composites through Electrodeposition of Metal into Ceramic Scaffold

Low-Cost Manufacturing of Metal–Ceramic Composites through Electrodeposition of Metal into Ceramic Scaffold

The Effect of Laser And Thermal Treatment on the Hardness and Adhesion Force on the Cermet Coating By Thermal Spray Technique

Enhancement of thermo‐rheological properties of smart materials based on SiO₂ and PPG modificated with expanded graphite

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Metal–Ceramic Layered Materials and Composites Manufactured Using Powder Techniques

Cited by 12 publications

References 6 publications

Low-Cost Manufacturing of Metal–Ceramic Composites through Electrodeposition of Metal into Ceramic Scaffold

Low-Cost Manufacturing of Metal–Ceramic Composites through Electrodeposition of Metal into Ceramic Scaffold

The Effect of Laser And Thermal Treatment on the Hardness and Adhesion Force on the Cermet Coating By Thermal Spray Technique

Enhancement of thermo‐rheological properties of smart materials based on SiO2 and PPG modificated with expanded graphite

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Enhancement of thermo‐rheological properties of smart materials based on SiO₂ and PPG modificated with expanded graphite