Silver nanoparticles
(AgNPs) and AgNP-based composite materials
have attracted growing interest due to their structure-dependent optical,
electrical, catalytic, and stimuli-responsive properties. For practical
applications, polymeric materials are often combined with AgNPs to
provide flexibility and offer a scaffold for homogenous distribution
of the AgNPs. However, the control over the assembly process of AgNPs
on polymeric substrates remains a big challenge. Herein, we report
the fabrication of AgNP/cellulose nanofibril (CNF) thin films via layer-by-layer (LBL) spray-coating. The morphology and
self-assembly of AgNPs with increasing number of spray cycles are
characterized by atomic force microscopy (AFM), grazing-incidence
small-angle X-ray scattering (GISAXS), and grazing-incidence wide-angle
X-ray scattering (GIWAXS). We deduce that an individual AgNP (radius
= 15 ± 3 nm) is composed of multiple nanocrystallites (diameter
= 2.4 ± 0.9 nm). Our results suggest that AgNPs are assembled
into large agglomerates on SiO2 substrates during spray-coating,
which is disadvantageous for AgNP functionalization. However, the
incorporation of CNF substrates contributes to a more uniform distribution
of AgNP agglomerates and individual AgNPs by its network structure
and by absorbing the partially dissolved AgNP agglomerates. Furthermore,
we demonstrate that the spray-coating of the AgNP/CNF mixture results
in similar topography and agglomeration patterns of AgNPs compared
to depositing AgNPs onto a precoated CNF thin film. Contact-angle
measurements and UV/vis spectroscopy suggest that the deposition of
AgNPs onto or within CNFs could increase the hydrophilicity of AgNP-containing
surfaces and the localized surface plasmon resonance (LSPR) intensity
of AgNP compared to AgNPs sprayed on SiO2 substrates, suggesting
their potential applications in antifouling coatings or label-free
biosensors. Thereby, our approach provides a platform for a facile
and scalable production of AgNP/CNF films with a low agglomeration
rate by two different methods as follows: (1) multistep layer-by-layer
(LBL) spray-coating and (2) direct spray-coating of the AgNP/CNF mixture.
We also demonstrate the ability of CNFs as a flexible framework for
directing the uniform assembly of AgNPs with tailorable wettability
and plasmonic properties.