Deazaflavin-dependent
whole-cell conversions in well-studied and
industrially relevant microorganisms such as
Escherichia coli
and
Saccharomyces cerevisiae
have high potential
for the biocatalytic production of valuable compounds. The artificial
deazaflavin FOP (FO-5′-phosphate) can functionally substitute
the natural deazaflavin F
420
and can be synthesized in
fewer steps, offering a solution to the limited availability of the
latter due to its complex (bio)synthesis. Herein we set out to produce
FOP in vivo as a scalable FOP production method and as a means for
FOP-mediated whole-cell conversions. Heterologous expression of the
riboflavin kinase from
Schizosaccharomyces pombe
enabled
in vivo phosphorylation of FO, which was supplied by either organic
synthesis ex vivo, or by a coexpressed FO synthase in vivo, producing
FOP in
E. coli
as well as in
S. cerevisiae
. Through combined approaches of enzyme engineering as well as optimization
of expression systems and growth media, we further improved the in
vivo FOP production in both organisms. The improved FOP production
yield in
E. coli
is comparable to the F
420
yield of native F
420
-producing organisms such
as
Mycobacterium smegmatis
, but the former can be
achieved in a significantly shorter time frame. Our
E. coli
expression system has an estimated production rate of 0.078 μmol
L
–1
h
–1
and results in an intracellular
FOP concentration of about 40 μM, which is high enough to support
catalysis. In fact, we demonstrate the successful FOP-mediated whole-cell
conversion of ketoisophorone using
E. coli
cells.
In
S. cerevisiae
, in vivo FOP production by
Sp
RFK using supplied FO was improved through media optimization
and enzyme engineering. Through structure-guided enzyme engineering,
a
Sp
RFK variant with 7-fold increased catalytic efficiency
compared to the wild type was discovered. By using this variant in
optimized media conditions, FOP production yield in
S. cerevisiae
was 20-fold increased compared to the very low initial yield of
0.24 ± 0.04 nmol per g dry biomass. The results show that bacterial
and eukaryotic hosts can be engineered to produce the functional deazaflavin
cofactor mimic FOP.