Inferior coker gas
oil (ICGO) derived from Venezuelan vacuum residue
delayed coking is difficult to process using fluid catalytic cracking
(FCC) or hydrocracking (HDC). The high content of nitrogen and condensed
aromatics leads to major coking and readily deactivates the acid catalyst.
In this work, a sequence of hydrotreating (HDT) and FCC processing
is used to effectively convert ICGO to a high-value light oil product.
The results show a higher overall conversion and a significant increase
in the yield of gasoline compared to FCC processing. Molecular level
characterization of the nitrogen compounds and condensed aromatics
before and after HDT confirms that the nitrogen content and the 2+-ring
aromatic content decreased, whereas the single-ring aromatics increased.
The nitrogen compounds were mainly N1, N1O1, N1O2, and N1S1 class species in basic nitrogen and N1, N1O1, N1O2, N2, and N2O1 class species in non-basic nitrogen. Moreover,
the double bond equivalent of these species shifted to lower values.
The decrease in the nitrogen compounds with a high heteroatom content
reduces coking on the FCC catalyst. Subsequently, FCC unit performance
and conversion to light oil increased. Moreover, the decrease in the
size of N1 class compounds and the ease of their cracking
following HDT improved the performance of the FCC unit. Partial saturation
of condensed aromatics following HDT also made it easier to crack
these compounds.