Noise pollution affects human health and the environment. In this study, halloysite nanoclay (HNC) was employed as a bio-nanofiller with different ratios (1−5 wt %) to improve the thermal, mechanical, and sound absorption capabilities of the flexible polyurethane (FPU) foam. FPU/HNC composites were characterized using X-ray diffraction, Fourier transform infrared, and field emission scanning electron microscopy techniques. In addition, porosity, apparent density, and sol fraction for FPU/HNC composites were investigated. Compared with the unfilled FPU foam, the results of the FPU/HNC 1% sample showed that the density achieved a maximum value of 38.17 Kg/m 3 , while the porosity was reduced to 83.48%. Moreover, the sol fraction reached the highest value of 13.4% for the FPU/HNC 5% sample. Furthermore, thermogravimetric analysis revealed that adding 1 wt % HNC improved thermal stability than the unfilled FPU. Nevertheless, the DSC measurement proved that HNC increased the glass transition temperature (T g ) for the composites' soft segments. Intriguingly, the mechanical measurements exposed that the compressive and tensile strength of the FPU/HNC 1% sample was enhanced to 158.93 and 154.45%; at the same time, the elongation at break dropped to 124.04%. Nevertheless, the sound absorption measurements (20 mm thickness) showed a slight shift to the mid-frequency range (315−1600 Hz) for FPU/HNC composites than the unfilled FPU.