A novel
foaming polymer based on waterborne polyurethane (WPUFA)
was evaluated for foam-assisted chemical flooding. Compatibility study
showed that a solution of 0.5 wt % WPUFA was soluble, stable, and
produced foam in the concentration range of 1–11 wt % NaCl
at 25 and 60 °C. Moreover, the wettability of limestone significantly
improved due to the reduction of interfacial tension between WPUFA
solution and kerosene from 18.5 mN/m–1 to 5.8 mN/m–1 and a decrease in contact angle value from 88.6°
to 8.5° at 0.5 wt % WPUFA concentration. Foam scans were carried
out using 0.5 wt % WPUFA solution through 50 mD limestone at 1 wt
% NaCl at 60 °C and a flow rate of 0.3 and 0.4 mL/min. The pressure
gradient (dP) was almost constant at 102 psi in the
range of 0.2–0.4 gas fraction for 0.3 mL/min and 0.4–0.6
gas fraction for 0.4 mL/min, indicating a shift to higher gas fractions
(f
g) with the increase in the total flow
rate. In addition, the displaced solution was collected and reinjected
at 0.4 mL/min two times in order to check the foam durability after
experiencing multiple heating and frictions during movement through
the porous media. The values of dP and apparent viscosity
of the solutions after two reinjections were close but slightly lower
than the original solution. With the repeating injection, the foam
became more homogeneous with stronger lamella structures as a result
of the reduction in fluctuations in outlet pressure due to decrease
in the bursting of bubbles after the last reinjection. The results
of the present study show that the WPUFA can be considered as a promising
foaming agent at high salinity conditions for enhanced oil recovery.