This arcticle highlights the importance of a systematic step change approach to the formulation of completion fluids in the Llanos Basin (LLAB), Colombia, when formation-freshwater is to be used as control - completion (C&C) fluid. The results demonstrate that the process used reduced the formation damage statistics from 41% of the wells drilled to only 16%, boosting production and establishing a best practice for future drilling and completion (D&C) campaigns in the region.
An initial sample of 19 wells was considered to evaluate the damage caused by using formation-freshwater as C&C fluid. Formation-freshwater was selected only considering the fluid density (wellbore pressure), ignoring the negative effects it can have on formation damage. 41% of the wells were damaged, as evidenced by pressure build up. Some of the main damages on the pay-zone in an oil well are due to emulsion blocking, change in wettability, swelling and migration of clays, incompatibility of fluids, and scale formation. A detailed design of completion fluids has a positive influence over well productivity by mitigating formation damage before starting the production stage. The methodology used was aimed at designing the C&C fluid through a step-by-step approach, consisting of: 1) Laboratory tests supported with mineralogical data and oil and formation water properties and 2) Physical-chemical analysis of reservoir fluids and water for mixing purposes. The process involved testing different formulations and then their implementation in the field. The initial tests were conducted in a total of 5 wells in 4 fields. Changes were identified in the formulation to achieve optimal fluid design for each field and then the selected fluid was extended to a total of 24 wells. This was the first time a thoroughly designed completion fluid was used in the region.
The results point towards the need to include surfactants, mutual solvents, and brines to substantially reduce formation damage. The application of new completion fluids enabled the operational teams to optimize the process by steps. The implementation of customized completion fluid reduced the formation damage as evidenced through productivity analyses and pressure build up tests. Only 16% of the wells presented formation damage.
The process applied to reduce formation damage of the Llanos Basin led to a systematic approach for the analysis stage, which may be applied in other areas, where the utilization of formation-freshwater is an issue. The particularly short time frames and best practices derived from the learning curve of this case are worth to be shared with other operators.