In this work, poly(methyl methacrylate)-block-polysulfone-poly(methyl
methacrylate) (PMMA-b-PSf-b-PMMA)
as an amphiphilic block copolymer, which is appropriate for support
layer modification of forward osmosis (FO) membranes, was prepared
via an atom transfer radical polymerization (ATRP) method using a
bromo-terminated PSf as a macroinitiator. First, the Br-terminated
PSf macroinitiator was synthesized by esterification of the phenolic
groups with α-halo-ester. Second, the PSf-Br macroinitiator
was used to start the ATRP process of the MMA monomer, resulting in
a PMMA-b-PSf-b-PMMA block copolymer.
This block copolymer was combined with PSf during the phase inversion
process. Using the PMMA-b-PSf-b-PMMA-modified
support layers, we constructed thin film composite (TFC) membranes
by interfacial polymerization. The effect of the PMMA-b-PSf-b-PMMA block copolymer content on the porosity,
morphology, hydrophilicity, and polyamide layer (PA) properties was
carefully studied using several characterizations. The results showed
that the support layer characteristics including porosity, hydrophilicity,
and pure water flux were considerably improved after PMMA-b-PSf-b-PMMA incorporation. In addition,
the best performing TFC20 (modified with 20 wt % PMMA-b-PSf-b-PMMA) membrane exhibits a satisfactory
FO performance: a high water flux of 34.09/17.52 LMH (pressure-retarded
osmosis (PRO)/FO configuration) and a minimum specific reverse salt
flux of 0.09/0.1 g/L (PRO/FO configuration) using DI water as the
feed solution and 1 M NaCl as the draw solution. Furthermore, the
water permeability was significantly improved with an optimal addition
of the PMMA-b-PSf-b-PMMA block copolymer,
which should be related to an increase in the PA layer roughness.
Meanwhile, the structural parameter (S) value severely
declined to 625.2 μm for TFC20 from 1925.6 μm
for the control TFC. Therefore, the modification of the PSf substrate
with the PMMA-b-PSf-b-PMMA copolymer
is an effective method to alleviate the internal concentration polarization
during the FO process.