The most efficient electrochemical
synthesis of 3,3′,5,5′-tetramethyl-2,2′-biphenol
by dehydrogenative coupling is reported. The electrolysis is performed
supporting-electrolyte-free in 1,1,1,3,3,3-hexafluoroisopropanol and
at carbon electrodes, whereby glassy carbon electrodes turned out
to be superior. To provide sufficient conductivity, pyridine is added,
and it can easily be recovered by evaporation and reused. This facilitates
the downstream process tremendously, making it simple, economical,
and technically viable. The scalability was proven by establishing
a flow electrolysis in differently sized narrow-gap flow electrolyzers.
Carrying out a multistep cascade electrolysis enabled the challenging
hydrogen evolution to be successfully addressed. The scaled-up electrolysis
provided an isolated yield of 59% biphenol.