Archives of Metallurgy and Materials

Mičian, M.; Winczek, J.; Harmaniak, Daniel; Konar, Radoslav; Gucwa, Marek; Moravec, Jaromír

doi:10.24425/amm.2021.134762

2020

DOI: 10.24425/amm.2021.134762

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Archives of Metallurgy and Materials

M. Mičian¹,

J. Winczek²,

Daniel Harmaniak³

et al.

Abstract: This research is focused on the analysis of heat-affected sub-zones in 2 mm thick steel S960MC samples, with the aim of observing and evaluating the mechanical properties after exposure to temperatures corresponding to individual heat-affected sub-zones. Test samples were prepared using a Gleeble 3500 thermo-mechanical simulator. The samples were heated in the range from 550°C to 1350°C and were subsequently quickly cooled. The specimens, together with the base material, were then subjected to tensile testing,… Show more

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Cited by 4 publications

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Effect of water salinity on properties of multipass underwater wet manual metal arc welded joints

2023

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The weldability of steel under the water is limited due to the influence of the environment. Water causes limited visibility, presence of the residual stresses, increasing the cooling rate, and increasing the diffusible hydrogen content in deposited metal, leading to the formation of brittle microstructures in heat-affected zone (HAZ). The paper presents the results of mechanical properties testing of S420G2+M steel welded joints made with covered electrodes in the water with salinity values: 0‰, 7.5‰, and 35‰. The non-destructive tests: ultrasonic (UT) and radiographic (RT), and destructive tests: Vickers HV10 measurements, Charpy impact, and bending and metallographic macro- and microscopic tests were performed. Moreover, the diffusible hydrogen content in deposited metal by the mercury method was measured. It was observed that water salinity has an influence on the stability of the welding arc and the properties of joints. In particular, it was found that increasing the water salinity provides to: decreasing the hardness of HAZ (from 211 HV10 to 193 HV10), increasing the impact strength (from 82.5 to 101.3 J/cm2). Additionally, a slight increase in the diffusible hydrogen content in deposited metal (up to 65 ml/100g) was observed. The number of microcracks in the joints decreased with increasing the water salinity.

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Effect of water salinity on properties of multipass underwater wet manual metal arc welded joints

2023

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Comparative study about the results of HAZ physical simulations on different high-strength steel grades

Kovács,

Gáspár,

Lukács

et al. 2024

Weld World

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With continuous improvements, structural steels are available in even higher strength grades above 1000 MPa yield strength. As the great majority of these steels are used in welded structures, their weldability needs to be taken into account. Several factors can cause difficulties during welding of these steels, but in this paper the softening behavior and the toughness characteristics of the heat-affected zone (HAZ) are examined. As the critical parts of the HAZ in a real welded joint are relatively small, their investigating ability is limited. However, the physical simulation provides a way of evaluating specimens made from a given material to produce the specified HAZ areas in a suitable size range for subsequent testing. In this research work, three different strength categories of high-strength structural steels (with yield strength of 960 MPa, 1100 MPa, and 1300 MPa) are investigated by physical simulation. In the case of different technological variants of gas metal arc welding (GMAW) process, the effect of the cooling time t8/5 is investigated in different HAZ subzones considered to be critical. The thermal cycles were determined according to the Rykalin 3D model. The investigated cooling times were t8/5 = 5 s, 15 s, and 30 s. The properties of the selected coarse-grained, intercritical and intercritically reheated coarse-grained zones are analyzed by laser scanning microscope, scanning electron microscope, hardness test, and instrumented Charpy V-notch impact toughness test. Furthermore, additional investigation like JMatPro calculations, electron backscatter diffraction measurements, and prior austenite grain size calculation were carried out. As a result of the tests, the investigated heat-affected subzones indicated higher sensitivity to the welding heat input compared to conventional structural steels. Overall, the results of the tests show that the application of shorter t8/5 cooling time can be beneficial for the investigated high-strength steel grades, since significant toughness reduction and the risk of softening occur in the whole cooling time range.

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Softening effect in the heat-affected zone of laser-welded joints of high-strength low-alloyed steels

Mičian,

Frátrik,

Brůna

2024

Weld World

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The softening effect, which occurs as an undesirable consequence of microstructural changes in the heat-affected zone as a result of the welding process, is an inherent aspect of welding high-strength low-alloyed steels. One of the recommended ways to minimize these changes is the application of laser beam welding as a lower heat input technology. Hence, this work compares and investigates the effects of laser beam welding on the weld joint properties of S690QL, S960QL, S1100QL, S700MC, S960MC, and S1100MC steels. This research operates on the assumption that the mechanical properties of the zones surrounding the soft zone—base metal and weld metal—affect the mechanical properties of weld joints as well. The work shows that the total value of yield strength, tensile strength, and elongation of welded joints increases when the value of the strength of the weld metal and the soft zone increases and when the width of the soft zone narrows, and vice versa. Furthermore, the study demonstrates that the amount of C, Cr, Mn, Mo, Cu, and Ni in steel as well as the thermal cycle is directly associated to strength in these zones. The findings indicate that although the welded joints’ yield strength and tensile strength values remained over 96% of the base metal’s value, in certain cases the elongation values decreased to a mere 21% of the base metal’s value.

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Archives of Metallurgy and Materials

Cited by 4 publications

References 22 publications

Effect of water salinity on properties of multipass underwater wet manual metal arc welded joints

Effect of water salinity on properties of multipass underwater wet manual metal arc welded joints

Comparative study about the results of HAZ physical simulations on different high-strength steel grades

Softening effect in the heat-affected zone of laser-welded joints of high-strength low-alloyed steels

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