The direct reduction of esters to ethers offers an efficient
pathway
to ethers from renewable intermediates. This chemistry previously
required homogeneous catalysts and utilized costly and unstable hydride
reagents. Here, we elucidate pathways for reactions of propyl acetate
(C5H10O2) in the presence of hydrogen
(H2) over Pd nanoparticles supported on high-surface-area
Nb2O5. Over Pd-Nb2O5,
C5H10O2 reacts by three competing
primary pathways: hydrogenation to form ethyl propyl ether (C5H12O) by apparent CO bond rupture, hydrogenolysis
to form acetaldehyde and propanol (Cacyl–O bond
rupture), and hydrolysis to form acetic acid and propanol. Secondary
reactions yield other alcohols, esters, ethers, and hydrocarbons.
Hydrogenation and hydrogenolysis rates do not change with the pressure
of C5H10O2 and increase with a sublinear
dependence on H2 pressure. Furthermore, these dependencies
and apparent activation enthalpies remain similar for Pd nanoparticles
with different mean diameters (4–22 nm), which shows that the
extent of undercoordination of Pd does not significantly affect the
mechanism or kinetics for C–O bond rupture steps. Ether formation
rates remain constant when D2 replaces H2 as
the reductant, which together with the rate dependence on H2 suggests that ethers form by kinetically relevant C–O bond
cleavage in a partially hydrogenated intermediate (e.g., hemiacetal). Ex situ titration of Brønsted
acid sites by exchange with K+ ions suppresses mass-averaged
rates of C5H12O formation by sevenfold, and
physical mixtures of Pd-SiO2 and Nb2O5 give rates more than 10 times lower than Pd-Nb2O5. These results demonstrate that C5H12O formation requires Brønsted acid sites that reside in close
proximity to Pd nanoparticles. Collectively, these observations suggest
a reaction mechanism for the reduction of esters that hydrogenates
the carbonyl by stepwise addition of H* atoms to form a hemiacetal
that dehydrates at proximal Brønsted acid sites or cleaves the
Cacyl–O bond to form lower carbon number products.
These findings reveal a pathway to convert renewable oxygenates, such
as carboxylic acid derivatives, into value-added chemicals useful
as surfactants and solvents.