The use of 3D-printing
technology for producing optical devices
(i.e., mirrors and waveguides) remains challenging, especially in
the UV spectral regime. Gas sensors based on absorbance measurements
in the UV region are suitable for determining numerous volatile species
in a variety of samples and analytical scenarios. The performance
of absorbance-based gas sensors is dependent on the ability of the
gas cell to propagate radiation across the absorption path length
and facilitate interaction between photons and analytes. In this technical
note, we present a 3D-printed substrate-integrated hollow waveguide
(iHWG) to be used as a miniaturized and ultralightweight gas cell
used in UV gas-sensing schemes. The substrates were fabricated via
UV stereolithography and polished, and the light-guiding channel was
coated with aluminum for UV reflectivity. This procedure resulted
in a surface roughness of 11.2 nm for the reflective coating, yielding
a radiation attenuation of 2.25 W/cm2. The 3D-printed iHWG
was coupled to a UV light source and a portable USB-connected spectrometer.
The sensing device was applied for the quantification of isoprene
and acetone, serving as a proof-of-concept study. Detection limits
of 0.22 and 0.03% in air were obtained for acetone and isoprene, respectively,
with a nearly instantaneous sensor response. The development of portable,
low-cost, and ultralightweight UV optical sensors enables their use
in a wide range of scenarios ranging from environmental monitoring
to clinical/medical applications.