Natural clay nanotube-metal based core/shell catalysts for hydroprocesses: structural design, synthesis, applications.

New hybrid catalysts based on Ru nanoparticles, encapsulated into poly(propylene imine dendrimers), immobilized into silica pores, were synthesized and examined for the hydrogenation of alkyl-substituted phenols. The corresponding alkyl-substituted cyclohexanols were presented as the major reaction products, while incomplete hydrogenation products appeared to be minor. A competition between the sterical factors of dendrimer-containing carriers and the electronic factors of substrate substituents influenced the hydrogenation rate of the alkyl-substituted phenols. The carrier structure was found to have a significant influence on both the physical and chemical properties of the catalysts and their hydrogenation activity. The synthesized hybrid catalysts appeared to be stable after recycling and could be re-used several times without significant loss of activity.

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Mesoporous ruthenium catalysts (0.74–3.06 wt%) based on ordered Mobil Composition of Matter No. 41 (MCM-41) silica arrays on aluminosilicate halloysite nanotubes (HNTs), as well as HNT-based counterparts, were synthesized and tested in benzene hydrogenation. The structure of HNT core-shell silica composite-supported Ru catalysts were investigated by transmission electron microscopy (TEM), X-ray fluorescence (XRF) and temperature-programmed reduction (TPR-H2). The textural characteristics were specified by low-temperature nitrogen adsorption/desorption. The catalytic evaluation of Ru nanoparticles supported on both the pristine HNTs and MCM-41/HNT composite in benzene hydrogenation was carried out in a Parr multiple reactor system with batch stirred reactors (autoclaves) at 80 °C, a hydrogen pressure of 3.0 MPa and a hydrogen/benzene molar ratio of 3.3. Due to its hierarchical structure and high specific surface area, the MCM-41/HNT composite provided the uniform distribution and stabilization of Ru nanoparticles (NPs) resulted in the higher specific activity and stability as compared with the HNT-based counterpart. The highest specific activity (5594 h−1) along with deep benzene hydrogenation to cyclohexane was achieved for the Ru/MCM-41/HNT catalyst with a low metal content.