Soft machines typically exhibit slow locomotion speed and low manipulation strength because of intrinsic limitations of soft materials. Here, we present a generic design principle that harnesses mechanical instability for a variety of spine-inspired fast and strong soft machines. Unlike most current soft robots that are designed as inherently and unimodally stable, our design leverages tunable snap-through bistability to fully explore the ability of soft robots to rapidly store and release energy within tens of milliseconds. We demonstrate this generic design principle with three high-performance soft machines: High-speed cheetah-like galloping crawlers with locomotion speeds of 2.68 body length/s, high-speed underwater swimmers (0.78 body length/s), and tunable low-to-high-force soft grippers with over 1 to 103 stiffness modulation (maximum load capacity is 11.4 kg). Our study establishes a new generic design paradigm of next-generation high-performance soft robots that are applicable for multifunctionality, different actuation methods, and materials at multiscales.
Significance Autonomy is crucial for soft robotics that are constructed of soft materials. It remains challenging to create autonomous soft robots that can intelligently interact with and adapt to changing environments without external controls. To do so, it often requires an analogical soft “brain” that integrates on-board sensing, control, computation, and decision-making. Here, we report an autonomous soft robot embodied with physical intelligence for decision-making via adaptive soft body-environment interactions and snap-through instability, without integrated sensing and external controls. This study harnesses physical intelligence as a new paradigm for designing autonomous soft robots that can interact intelligently with their environments, thus potentially reducing the burdens on the conventional integrated sensing, control, computations, and decision-making systems in designing intelligent soft robots.
Snap‐through bistability is often observed in nature (e.g., fast snapping to closure of Venus flytrap) and the life (e.g., bottle caps and hair clippers). Recently, harnessing bistability and multistability in different structures and soft materials has attracted growing interest for high‐performance soft actuators and soft robots. They have demonstrated broad and unique applications in high‐speed locomotion on land and under water, adaptive sensing and fast grasping, shape reconfiguration, electronics‐free controls with a single input, and logic computation. Here, an overview of integrating bistable and multistable structures with soft actuating materials for diverse soft actuators and soft/flexible robots is given. The mechanics‐guided structural design principles for five categories of basic bistable elements from 1D to 3D (i.e., constrained beams, curved plates, dome shells, compliant mechanisms of linkages with flexible hinges and deformable origami, and balloon structures) are first presented, alongside brief discussions of typical soft actuating materials (i.e., fluidic elastomers and stimuli‐responsive materials such as electro‐, photo‐, thermo‐, magnetic‐, and hydro‐responsive polymers). Following that, integrating these soft materials with each category of bistable elements for soft bistable and multistable actuators and their diverse robotic applications are discussed. To conclude, perspectives on the challenges and opportunities in this emerging field are considered.
Kirigami, a traditional paper cutting art, offers a promising strategy for 2D-to-3D shape morphing through cut-guided deformation. Existing kirigami designs for target 3D curved shapes rely on intricate cut patterns in thin sheets, making the inverse design challenging. Motivated by the Gauss-Bonnet theorem that correlates the geodesic curvature along the boundary with the Gaussian curvature, here, we exploit programming the curvature of cut boundaries rather than the complex cut patterns in kirigami sheets for target 3D curved morphologies through both forward and inverse designs. The strategy largely simplifies the inverse design. Leveraging this strategy, we demonstrate its potential applications as a universal and nondestructive gripper for delicate objects, including live fish, raw egg yolk, and a human hair, as well as dynamically conformable heaters for human knees. This study opens a new avenue to encode boundary curvatures for shape-programing materials with potential applications in soft robotics and wearable devices.
Soft actuators are typically designed to be inherently stress‐free and stable. Relaxing such a design constraint allows exploration of harnessing mechanical prestress and elastic instability to achieve potential high‐performance soft robots. Here, the strategy of prestrain relaxation is leveraged to design pre‐curved soft actuators in 2D and 3D with tunable monostability and bistability that can be implemented for multifunctional soft robotics. By bonding stress‐free active layer with embedded pneumatic channels to a uniaxially or biaxially pre‐stretched elastomeric strip or disk, pre‐curved 2D beam‐like bending actuators and 3D doming actuators are generated after prestrain release, respectively. Such pre‐curved soft actuators exhibit tunable monostable and bistable behavior under actuation by simply manipulating the prestrain and the biased bilayer thickness ratio. Their implications in multifunctional soft robotics are demonstrated in achieving high performance in manipulation and locomotion, including energy‐efficient soft gripper to holding objects through prestress, fast‐speed larva‐like jumping soft crawler with average locomotion speed of 0.65 body‐length s−1 (51.4 mm s−1), and fast swimming bistable jellyfish‐like soft robot with an average speed of 53.3 mm s−1.
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