The performance of membrane distillation depends on both membrane and module characteristics. This paper describes strategies to improve the performance of hollow fiber membrane modules used in Direct Contact Membrane Distillation (DCMD).Three different types of hydrophobic polyvinylidene fluoride (PVDF) hollow fiber membrane (unmodified, plasma modified and chemically modified) were used in this study of Direct Contact Membrane Distillation (DCMD). Compared to the unmodified PVDF hollow fiber membrane, both modified membranes showed greater hydrophobicity and mechanical strength, smaller maximum pore sizes and narrower pore size distributions, leading to more sustainable fluxes and higher water quality (distillate conductiviy < 1µs·cm -1 ) over a one month test using synthetic seawater (3.5 wt% sodium chloride solutions).Comparing the plasma and chemical modification the latter has marginally better performance and provides potentially more homogeneous modification.MD modules based on shell and tube configuration were tested to identify the effects of shell and lumen side flow rates, fiber length and packing density. The MD flux increased to an asymptotic value when shell-side Re f was larger than 2500, while the permeate/lumen side reached an asymptotic value at much lower Re p (>300). By comparing the performance of small and larger modules, it was found that it is important to utilize a higher shell-side Re in the operation to maintain a better mixing near the membrane surface in a larger module.Single fiber tests in combination with heat transfer analysis, verified that a critical fiber 3 length existed that is the required length to assure sufficient driving force along the fiber to maintain adequate MD performance. In addition, for multi-fiber modules the overall MD coefficient decreased with increasing packing density, possibly due to flow maldistribution.This study shows that more hydrophobic membranes with a small maximum pore size and higher liquid entry pressure are attainable and favorable for MD applications. In order to enhance MD performance various factors need to be considered to optimize fluid dynamics and module configurations, such as fiber length, packing density and the effect of module diameter and flow rates.

This study incorporates gas bubbling into direct contact membrane distillation (DCMD) and examines its effect on the MD performance especially at elevated salt concentrations in the feed steam. Process optimization in the bubbling assisted DCMD process was carried out which involved varying operating conditions and module configurations. Also, observations were performed for the scaling status on the membrane surface with operating time in different modules to further understand the role of gas bubbling in affecting the behavior of crystal deposition when the salt concentration has reached super-saturation.Due to intensified local mixing and physical flow disturbance in the liquid boundary layer on the feed side, a higher flux enhancement could be achieved in a bubbling system with either a higher feed operating temperature, lower feed and permeate flow velocities, inclined module orientation, shorter fiber length or lower packing density. It was also found that gas bubbling not only enhanced the permeation flux by average 26% when concentrating feed solution from 18% salt concentration to saturation, but also delayed the occurrence of major flux decline due to crystal deposition when compared to the module with spacers. These results were confirmed by membrane surface autopsy at different operating stages SEM.

The heat and mass transfer processes in direct contact membrane distillation (MD) under laminar flow conditions have been analyzed by computational fluid dynamics (CFD). A two-dimensional heat transfer model was developed by coupling the latent heat, which is generated during the MD process, into the energy conservation equation. In combination with the Navies-Stokes equations, the thermal boundary layer build-up, membrane wall temperatures, temperature polarization coefficient (TPC), local heat transfer coefficients, local mass fluxes as well as the thermal efficiency, etc. were predicted under counter-current flow conditions. The overall performance predicted by the model, in terms of fluxes and temperatures, was verified by single hollow fiber experiments with feed in the shell and permeate in the lumen.Simulations using the model provide insights into counter-current direct contact MD.Based on the predicted temperature profiles, the local heat fluxes are found to increase and then decrease along the fiber length. The deviation of the membrane wall temperature from the fluid bulk phase on the feed and the permeate sides predicts the temperature polarization (TP) effect. The TP coefficient decreases initially and then increase along the fiber length. It is also found that the local Nusselt numbers (Nu) present the highest values at the entrances of the feed/permeate sides. Under the assumed operating conditions, the feed side heat transfer coefficients h f are typically half the h p in the permeate side, suggesting that the shell-side hydrodynamics play an important role in improving the heat transfer in this MD configuration. The model also shows how the mass transfer rate and the thermal efficiency are affected by the operating conditions. Operating the module at higher feed/permeate circulation velocities enhances transmembrane flux; however, the thermal efficiency decreases due to the greater heat loss at a higher permeate velocity. The current study suggests that the CFD simulations can provide qualitative predictions on the influences of various factors on MD performance, which can guide future work on the hollow fiber module design, module scale-up and process optimization to facilitate MD commercialization.3

Five types of novel hollow fiber module configurations with structured-straight fibers, curly fibers, central-tubing for feeding, spacer-wrapped and spacer-knitted fibers, have been designed and constructed for the Direct Contact Membrane Distillation (DCMD) process. Their module performances were evaluated based on permeation flux experiments, fluid dynamics studies, and tracer-response tests for flow distribution as well as process heat transfer analysis.The novel designs showed flux enhancement from 53% to 92% compared to the conventional module, and the spacer-knitted module had the best performance. The fluxes of all the modified configurations, except the structured-straight module, were independent of the feed flow velocity, and the modules with undulating membrane surfaces (curly and spacer-knitted fibers) were able to achieve more than 300% flux improvement in the laminar flow regime. The improved performance was attributed to the improved fiber geometries or arrangements that can provide effective boundary layer surface renewal and more uniform flow distribution, confirmed by the sodium chloride tracer response

A comprehensive analysis on the dominant effects for heat and mass transfer in the direct contact membrane distillation (DCMD) process has been performed with the aid of computational fluid dynamics (CFD) simulations for hollow fiber modules without and with annular baffles attached to the shell wall. Potential enhancement strategies under different circumstances have been investigated. Numerical simulations were carried out to investigate the effect of the MD intrinsic mass-transfer coefficient of the membrane (C) on the performance enhancement for both non-baffled and baffled modules. It was found that the temperature polarization coefficient (TPC) decreases significantly with increasing C value regardless of the existence of baffles, signifying a loss of overall driving force. However, the higher C compensated for this and the mass flux showed an increasing trend. A membrane with a lower C value was found to be less vulnerable to the TP effect. In this case, the introduction of turbulence aids such as baffles did not show substantial effect to improve system performance. In contrast, introducing baffles into the module can greatly enhance the mass flux and the TPC for a membrane with a high C value, where the main heat-transfer resistance is determined by the fluid side boundary layers.The effect of operating temperature on heat and mass transfer in the MD process was also studied with a membrane of a lower C value (2.0×10 -7 kg·m -2 ·s -1 ·Pa -1 ). Although the TPC generally decreased with increasing operating temperatures, the mass flux N m increased significantly when operating temperature increased. A baffled module showed a more significant improvement than a non-baffle module at a higher temperature. Moreover, it was confirmed that higher operating temperatures are preferable for a substantial improvement in the heat/mass transfer as well as MD thermal efficiency, even with a relatively small transmembrane temperature difference of 10K.