A general method is proposed to produce oriented and highly crystalline conducting polymer layers. It combines the controlled orientation/crystallization of polymer films by high-temperature rubbing with a soft-doping method based on spin-coating a solution of dopants in an orthogonal solvent. Doping rubbed films of regioregular poly(3-alkylthiophene)s and poly(2,5-bis(3dodecylthiophen-2-yl)thieno[3,2-b]thiophene) with 2,3,5,6-tetrafluoro-7,7,8,8tetracyanoquinodimethane (F 4 TCNQ) yields highly oriented conducting polymer films that display polarized UV-visible-near-infrared (NIR) absorption, anisotropy in charge transport, and thermoelectric properties. Transmission electron microscopy and polarized UV-vis-NIR spectroscopy help understand and clarify the structure of the films and the doping mechanism. F 4 TCNQ − anions are incorporated into the layers of side chains and orient with their long molecular axis perpendicular to the polymer chains. The ordering of dopant molecules depends closely on the length and packing of the alkyl side chains. Increasing the dopant concentration results in a continuous variation of unit cell parameters of the doped phase. The high orientation results in anisotropic charge conductivity (σ) and thermoelectric properties that are both enhanced in the direction of the polymer chains (σ = 22 ± 5 S cm −1 and S = 60 ± 2 µV K −1 ). The method of fabrication of such highly oriented conducting polymer films is versatile and is applicable to a large palette of semiconducting polymers.

Doping of polymer semiconductors such as poly­(2,5-bis­(3-alkylthiophen-2-yl)­thieno­[3,2-b]­thiophene) (PBTTT) with acceptor molecules such as 2,3,5,6-tetrafluoro-7,7,8,8-tetracyanoquinodimethane (F4TCNQ) is widely used to tune the charge transport and thermoelectric (TE) properties in thin films. However, the mechanism of dopant insertion in the polymer matrix, insertion kinetics, and the ultimate doping levels reached have been investigated only marginally. This contribution addresses the effect of alkyl side chain length on the doping mechanism of a series of PBTTTs with linear side chains ranging from n-octyl to n-octyldecyl. The study focuses on thin films oriented by high-temperature rubbing and sequentially doped in F4TCNQ solution. Structure–property correlations are established as a function of side chain length by a combination of transmission electron microscopy, polarized UV–vis–NIR spectroscopy, and charge transport/thermopower measurements. Intercalation of F4TCNQ into the layers of side chains results in the expansion of the lattice along the side chains and the contraction along the π-stacking direction for all polymers. The extent of lattice expansion decreases with the increasing side chain length. UV–vis–NIR spectroscopy demonstrates integer charge transfer for all investigated PBTTTs. The doping kinetics and the final doping level depend on both the side chain length and packing. Highly disordered n-octyl and crystalline n-octyldecyl side chain layers tend to hamper dopant diffusion in the side chain layers contrary to n-dodecyl side chains that can host the highest proportion of dopants. Consequently, the best TE properties are observed for C12-PBTTT films. Alignment of the polymers significantly enhances the TE performance by increasing the charge conductivity and the thermopower along the rubbing direction. Aligned films of C12-PBTTT show charge conductivities of 193 S cm–1 along the rubbing direction and power factors of approximately 100 μW m–1 K–2 versus a few μW m–1 K–2 for nonoriented films.

Here, an effective design strategy of polymer thermoelectric materials based on structural control in doped polymer semiconductors is presented. The strategy is illustrated for two archetypical polythiophenes, e.g., poly(2,5‐bis(3‐dodecyl‐2‐thienyl)thieno[3,2‐b]thiophene) (C12‐PBTTT) and regioregular poly(3‐hexylthiophene) (P3HT). FeCl3 doping of aligned films results in charge conductivities up to 2 × 105 S cm−1 and metallic‐like thermopowers similar to iodine‐doped polyacetylene. The films are almost optically transparent and show strongly polarized near‐infrared polaronic bands (dichroic ratio >10). The comparative study of structure–property correlations in P3HT and C12‐PBTTT identifies three conditions to obtain conductivities beyond 105 S cm−1: i) achieve high in‐plane orientation of conjugated polymers with high persistence length; ii) ensure uniform chain oxidation of the polymer backbones by regular intercalation of dopant molecules in the polymer structure without disrupting alignment of π‐stacked layers; and iii) maintain a percolating nanomorphology along the chain direction. The highly anisotropic conducting polymer films are ideal model systems to investigate the correlations between thermopower S and charge conductivity σ. A scaling law S ∝ σ−1/4 prevails along the chain direction, but a different S ∝ −ln(σ) relation is observed perpendicular to the chains, suggesting different charge transport mechanisms. The simultaneous increase of charge conductivity and thermopower along the chain direction results in a substantial improvement of thermoelectric power factors up to 2 mW m−1 K−2 in C12‐PBTTT.