With the COVID-19 pandemic, wearing facemasks became common. Many initiatives arose to develop new types of reusable textile masks in order to overcome a shortage of surgical masks for the health care personnel and for the civil society. Having such high demand of facemasks raises the question about what factors define their environmental sustainability. This paper presents a first simplified Life-Cycle-Assessment (LCA) comparing surgical masks and 2-layered cotton masks. The aim of the paper is to identify and understand the relevant ecological factors in order to support decision making on how textile masks could be designed in a more sustainable manner. The results of our simplified LCA show that the cotton masks were performing better than the surgical masks and vice versa depending on the environmental impact that was looked at. It was also found that the lifespan and the weight of the cotton masks are two variables having a great importance for their overall environmental performance.
After the spread of COVID-19, surgical masks became highly recommended to the public. They tend to be handled and used multiple times, which may impact their performance. To evaluate this risk, surgical masks of Type IIR were submitted to four simulated treatments: folding, ageing with artificial saliva or sweat and washing cycles. The air permeability, mechanical integrity, electrostatic potential, and filtration efficiency (FE) of the masks were measured to quantify possible degradation. Overall, air permeability and mechanical integrity were not affected, except after washing, which slightly degraded the filtering layers. Electrostatic potential and FE showed a strong correlation, highlighting the role of electrostatic charges on small particle filtration. A slight decrease in FE for 100 nm particles was found, from 74.4% for the reference masks to 70.6% for the mask treated in saliva for 8 h. A strong effect was observed for washed masks, resulting in FE of 46.9% (± 9.5%), comparable to that of a control group with no electrostatic charges. A dry store and reuse strategy could thus be envisaged for the public if safety in terms of viral and bacterial charge is ensured, whereas washing strongly impacts FE and is not recommended.
Transparent face masks are the ultimate solution for improving communication during pandemic times while at the same time slowing the spread of pathogens. Here, we demonstrate an easily scalable process consisting of directly electrospinning polyamide nanofibers onto a mechanical stable substrate made of poly(lactic acid) by a needleless setup for the production of transparent filter material. Filtration tests against NaCl and fructose aerosols and pressure drop tests were performed and compared with the European standard for medical face masks (EN 14683:2019) and the Swiss rule for community masks (SNR 30000:2021). The filter showed outstanding transparency (∼70% transmittance in the visible-light range), 89% filtration efficiency against PM 1.0 , and a pressure drop of 6.5 Pa/cm 2 .
The COVID-19 pandemic resulted in shortages of personal protective equipment and medical devices in the initial phase. Agile small and medium-sized enterprises from regional textile industries reacted quickly. They delivered alternative products such as textile-based community masks in collaboration with industrial partners and research institutes from various sectors. The current mask materials and designs were further improved by integrating textiles with antiviral and antimicrobial properties and enhanced protection and comfort by novel textile/membrane combinations, key factors to increase the acceptance and compliance of mask wearing. The innocuity and sustainability of masks, as well as taking into account particular needs of vulnerable persons in our society, are new fields for textile-based innovations. These innovations developed for the next generation of facemasks have a high adaptability to other product segments, which make textiles an attractive material for hygienic applications and beyond.
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