Foamed propellants based on polymer bonded nitramines show high conversion rates due to their porous structure. The properties of the material can be varied in a wide range by using different explosive fillers, energetic binders and porous structures. Foamed propellants with high energy content and variable burning and material characteristics can be formulated. Due to this flexibility, these propellants can be adjusted to manifold applications. The burning characteristics of these porous charges show specific differences compared to standard gun propellants, e.g. the mass conversion rates are essentially above those obtained by combustion of compact materials. In addition, the burning behavior of foamed propellants depending on pressure deviates from that expected by a straightforward use of Vieille's law. This paper presents an overview on investigations carried out in the field of foamed propellants at Fraunhofer ICT concerning thermodynamical calculations, studies on burning behavior and vulnerability.
In the past, Vieille's law and minor modifications of it described sufficiently the linear burning rate of gun propellants which governs the design of charges by interior ballistic simulations. Recent developments to increase the performance led to new gun concepts and innovative propellants. These are the electrothermal‐chemical gun, porous and foamed charges as well as formulations exhibiting a temperature independent burning. Vieille's law cannot fully meet experimental results in these cases. Approaches based on the heat flow equation in the solid energetic material give simplified formulas to extend the validity. These burning rate models have the ability to describe the experimentally determined burning behavior at least in a simplified or qualitative way. More sophisticated methods consider complex geometrical structures in the solid or take into account the actual progress in phase behavior and reaction kinetics of heterogeneous combustion. The dependence of the burning rate on initial temperature, on phase transitions, porous structure and gaseous reactions can be described.
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