This paper describes the operation of a vacuum packaged resonant accelerometer subjected to static and dynamic acceleration testing. The device response is in broad agreement with a new analytical model of its behavior under an applied time-varying acceleration. Measurements include tests of the scale factor of the sensor and the dependence of the output sideband power and the noise floor of the double-ended tuning fork oscillators as a function of the applied acceleration frequency. The resolution of resonant accelerometers is shown to degrade 20 dB/decade beyond a certain characteristic acceleration corner frequency. A prototype device was fabricated at Sandia National Laboratories and exhibits a noise floor of 40 g/ Hz for an input acceleration frequency of 300 Hz.
Highly sensitive hydrogenated amorphous silicon (a-Si:H) microbolometer arrays have been developed that take advantage of the high temperature coefficient of resistance (TCR) of aSi:H and its relatively high optical absorption coefficient. TCR is an important design parameter and depends on material properties such as doping concentration. Ultra-thin (∼2000 Å) aSiNx:H/a-Si:H/ a-SiNx:H membranes with low thermal mass suspended over silicon readout integrated circuits are built using RF plasma enhanced chemical vapor deposition (PECVD) and surface micromachining techniques. The IR absorptance of the bolometer detectors is enhanced by using quarter-wave resonant cavity structures and thin-film metal absorber layers. To ensure high thermal isolation the microbolometer arrays are vacuum packaged using wafer level vacuum packaging. Imaging applications include a 120×160 a-Si:H bolometer pixel array IR camera operating at ambient temperature. Non-imaging applications are multi-channel detectors for gas sensing systems.
An enhanced quantum well infrared photodetector (EQWIP) with lower dark current and improved performance relative to a conventional QWIP is described. Dark current reduction and external quantum efficiency improvements are achieved by novel structural enhancements that involve patterning the GaAs/AlGaAs multiple quantum well into a diffraction grating and reducing the number of wells. A 64×64 long wave infrared EQWIP array with 60 μm pixel pitch and peak D*∼8×1010 cm Hz1/2/W was demonstrated at 77 K. The low bias current permits hybridization to conventional readout circuits. Test results for pixel pitches down to 30 μm show that high EQWIP performance is achievable in the small pixels required for large focal plane array formats.
Vacuum packaging of high performance infrared (IR) MEMS uncooled detectors and arrays, inertial MEMS accelerometers and gyros, and radio frequency (rf) MEMS resonators is a key issue in the technology development path to low cost, high volume MEMS production. Wafer-level vacuum packaging transfers the packaging operation into the wafer fab. It is a product neutral enabling technology for commercialization of MEMS for home, industry, automotive, and environmental monitoring applications. 4 in. wafer-level vacuum packaging has been demonstrated using IR MEMS bolometers and results will be presented in this article. In addition to the wafer-level packaging results, vacuum package reliability results obtained on component-level ceramic vacuum packages will also be presented.
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