No abstract

The template carbonization method is a powerful tool for producing carbon materials with precisely controlled structures at the nanometer level. The resulting templated nanocarbons exhibit extraordinarily unique (often ordered) structures that could never be produced by any of the conventional methods for carbon production. This review summarizes recent publications about templated nanocarbons and their composites used for energy storage applications, including hydrogen storage, electrochemical capacitors, and lithium-ion batteries. The main objective of this review is to clarify the true significance of the templated nanocarbons for each application. For this purpose, the performance characteristics of almost all templated nanocarbons reported thus far are listed and compared with those of conventional materials, so that the advantages/disadvantages of the templated nanocarbons are elucidated. From the practical point of view, the high production cost and poor mass-producibility of the templated nanocarbons make them rather difficult to utilize; however, the study of their unique, specific, and ordered structures enables a deeper insight into energy storage mechanisms and the guidelines for developing energy storage materials. Thus, another important purpose of this work is to establish such general guidelines and to propose future strategies for the production of carbon materials with improved performance for energy storage applications.

A small volumetric capacitance resulting from a low packing density is one of the major limitations for novel nanocarbons finding real applications in commercial electrochemical energy storage devices. Here we report a carbon with a density of 1.58 g cm−3, 70% of the density of graphite, constructed of compactly interlinked graphene nanosheets, which is produced by an evaporation-induced drying of a graphene hydrogel. Such a carbon balances two seemingly incompatible characteristics: a porous microstructure and a high density, and therefore has a volumetric capacitance for electrochemical capacitors (ECs) up to 376 F cm−3, which is the highest value so far reported for carbon materials in an aqueous electrolyte. More promising, the carbon is conductive and moldable, and thus could be used directly as a well-shaped electrode sheet for the assembly of a supercapacitor device free of any additives, resulting in device-level high energy density ECs.

An attempt was made to prepare porous carbon by using the channels of Y zeolite as a template. Poly(acrylonitrile) and poly(furfuryl alcohol) were carbonized in the zeolite channels and the resultant carbon/zeolite complexes were subjected to acid treatment in order to extract carbon from the zeolite framework. In addition, pyrolytic carbon deposition in the channels was carried out by exposing the zeolite to propylene at high temperature, and then the carbon was liberated in the same manner as above. The morphology and structure of the carbon prepared in the channels were characterized, and the results were discussed in relation to the morphology and structure of the original zeolite template. It was found that the microscopic morphology of the resultant carbons reflects that of the corresponding zeolites. All of these carbons are highly porous, and some of the CVD carbons have BET surface areas as high as >2000 m 2 /g.

A template carbonization technique was applied to prepare carbon nanotubes and submicron-tubes in one dimensional channels. An anodic aluminum oxide film that has uniform and straight channels with a diameter at the nanometer level was used as a onedimensional template. The pyrolytic carbon deposition on the channel wall was carried out by exposing the anodic oxide film to propylene at 800 °C. The carbon was then liberated from the anodic oxide film by HF washing. It was found that the resultant carbon is comprised only of uniform hollow tubes with open ends. The infiltration of poly(furfuryl alcohol) into the channels of the film followed by heat treatment led to the formation of bamboolike carbon tubes. For all the carbon tubes obtained here, the outer diameter (30 or 230 nm) and the length (60 or 75 µm) precisely reflect the channel diameter and the thickness of the template used, respectively. Furthermore, in the case of the carbon tubes from propylene, the wall thickness of the tubes was easily controllable by changing the carbon deposition period.