Phase transformation of amorphous-silicon during millisecond annealing using micro-thermal-plasma-jet irradiation was directly observed using a high-speed camera with microsecond time resolution. An oval-shaped molten-silicon region adjacent to the solid phase crystallization region was clearly observed, followed by lateral large grain growth perpendicular to a liquid-solid interface. Furthermore, leading wave crystallization (LWC), which showed intermittent explosive crystallization, was discovered in front of the moving molten region. The growth mechanism of LWC has been investigated on the basis of numerical simulation implementing explosive movement of a thin liquid layer driven by released latent heat diffusion in a lateral direction.

Amorphous silicon (a-Si) films were crystallized using three grain growth modes induced by micro-thermal-plasma-jet (µ-TPJ) irradiation and applied to the channel regions of thin-film transistors (TFTs). Solid phase crystallization (SPC) formed microcrystalline grains and showed a lower crystallinity of 70%, whereas leading wave crystallization (LWC) and high-speed lateral crystallization (HSLC) formed significantly larger grains than the TFT channel region. The SPC-TFT showed a lower field-effect mobility (μFE) due to the small grain size and the existence of many grain boundaries, whereas LWC- and HSLC-TFT channels were formed by only single grains and showed a μFE higher than 300 cm2 V−1 s−1 in the n-channel. The defect density of HSLC was smaller than that of LWC; consequently, the HSLC-TFT performed better than the LWC-TFT. The maximum μFE values of n- and p-channel HSLC-TFTs were 418 and 224 cm2 V−1 s−1, respectively.

The crystalline grain growth of silicon induced by micro-thermal-plasma-jet irradiation has been directly observed using a high-speed camera. An oval-shaped molten region (MR) was formed after the solid phase crystallization (SPC), and it was clearly observed that laterally large grains grew perpendicular to the liquid–solid interface. Leading wave crystallization (LWC), which showed intermittent grain growth with a liquid–solid interface velocity as high as 4500 mm/s, was discovered in between the MR and SPC region. From numerical calculation, it has been clarified that the explosive lateral growth of LWC is triggered by the formation of a thin liquid layer and the explosive propagation of the layer is driven by released latent heat.

No abstract