We report the chain conformations of polymer molecules accommodated at the solid-polymer melt interfaces in equilibrium. Polystyrene "Guiselin" brushes (adsorbed layers) with different molecular weights were prepared on Si substrates and characterized by using x-ray and neutron reflectivity. The results are intriguing to show that the adsorbed layers are composed of the two different nanoarchitectures: flattened chains that constitute the inner higher density region of the adsorbed layers and loosely adsorbed polymer chains that form the outer bulklike density region. In addition, we found that the lone flattened chains, which are uncovered by the additional prolonged solvent leaching (∼120 days), are reversibly densified with increasing temperature up to 150 °C. By generalizing the chain conformations of bulks, we postulate that the change in probabilities of the local chain conformations (i.e., trans and gauche states) of polymer molecules is the origin of this densification process.

Thermal annealing is one of the most indispensable polymer fabrication processes and plays essential roles in controlling morphologies and properties of polymeric materials. We here report that thermal annealing also facilitates polymer adsorption from the melt on planar silicon (Si) substrates, resulting in the formation of a high-density polymer nanolayer with flattened chain confirmations. Three different homopolymers (polystyrene, poly(2-vinylpyridine), and poly(methyl methacrylate)), which have similar inherent stiffness and bulk glass transition temperature (T g ), but have different affinities with Si substrates, were chosen as models. Spin-cast films (∼50 nm in thickness) with the three polymers were prepared on cleaned Si substrates and then placed in a vacuum oven set at a temperature far above the bulk T g . In order to monitor the polymer adsorption process at the solid-polymer melt interface during thermal annealing, we used the protocol that combines vitrification of the annealed films (via rapid quench to room temperature) and subsequent intensive solvent leaching (to remove nonadsorbed chains). The detailed structures of the residual films (i.e., flattened layers with 2−3 nm in thickness) were characterized by using X-ray reflectivity and atomic force microscopy. As a result, we found that the film thicknesses of the flattened layers for the three different polymers increase as a power-law of annealing time before reaching the "quasiequilibrium" state where the film growth is saturated. We have also revealed that the final thickness of the flattened layer at the quasiequilibrium state increases with increasing the solid-segment interaction, while the kinetics becomes more sluggish. The observed formation kinetics corresponds to a "zipping-down" process of the transient flattened chains on planar solids in order to further increase the number of solid/segment points, which is the driving force for flattening so as to overcome the conformational entropy loss in the total free energy.

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Polymer properties, such as their mechanical strength, barrier properties, and dielectric response, can be dramatically improved by the addition of nanoparticles. This improvement is thought to be because the surface area per unit mass of particles increases with decreasing particle size, R, as 1/R. This favorable effect has to be reconciled with the expectation that at small enough R the nanoparticles must behave akin to a solvent and cause a deterioration of properties. How does this transition in behavior from large solutes to the solvent limit occur? We conjecture that for small enough particles the layer of polymer affected by the particles (“bound” polymer layer) must be much smaller than that for large particles: the favorable effect of increasing particle surface area can thus be overcome and lead to the small solvent limit with unfavorable mechanical properties, for example. To substantiate this picture requires that we measure and compare the “bound polymer layer” formed on nanoparticles with those near large particles with equivalent chemistry. We have implemented a novel strategy to obtain uniform nanoparticle dispersion in polymers, a problem for many previous works. Then, by combining theory and a suite of experimental techniques, including differential scanning calorimetry and positron annihilation lifetime spectroscopy, we show that the immobilized poly(2-vinylpyridine) layer near 15 nm diameter silica particles (∼1 nm) is considerably thinner than that at flat silica surfaces (∼4 to 5 nm), which is the limit of an infinitely large particle. We have also determined that the changes in the polymer’s glass-transition temperature due to the presence of this strongly interacting surface are very small in both well-dispersed nanocomposites and thin films (<100 nm). Similarly, the polymer’s fragility, as determined by dielectric spectroscopy, is also found to be little affected in the nanocomposites relative to the pure polymer. While a systematic study of the dependence of the bound polymer layer thickness on particle size remains an outstanding challenge, this first study provides conclusive evidence for the hypothesis that the bound polymer layer can be significantly smaller around nanoparticles than at chemically similar flat surfaces.

We report the origin of the effect of nanoscale confinement on the local viscosity of entangled polystyrene (PS) films at temperatures far above the glass transition temperature. By using marker x-ray photon correlation spectroscopy with gold nanoparticles embedded in the PS films prepared on solid substrates, we have determined the local viscosity as a function of the distance from the polymer-substrate interface. The results show the impact of a very thin adsorbed layer (~7 nm in thickness) even without specific interactions of the polymer with the substrate, overcoming the effect of a surface mobile layer at the air-polymer interface and thereby resulting in a significant increase in the local viscosity as approaching the substrate interface.