During catalytic upgrading over HZSM-5 of vapors from fast pyrolysis of biomass (ex situ CFP), water reacts with aromatic intermediates to form phenols that are then desorbed from the catalyst micropores and produced as products. We observe this reaction using real time measurement of products from neat CFP and with added steam. The reaction is confirmed when 18 O-labeled water is used as the steam source and the labeled oxygen is identified in the phenol products. Furthermore, phenols are observed when cellulose pyrolysis vapors are reacted over the HZSM-5 catalyst in steam. This suggests that the phenols do not only arise from phenolic products formed during the pyrolysis of the lignin component of biomass; phenols are also formed by reaction of water molecules with aromatic intermediates formed during the transformation of all of the pyrolysis products. Water formation during biomass pyrolysis is involved in this reaction and leads to the common observation of phenols in products from neat CFP. Steam also reduces the formation of non-reactive carbon in the zeolite catalysts and decreases the rate of deactivation and the amount of measured "coke" on the catalyst. These CFP results were obtained in a flow microreactor coupled to a molecular beam mass spectrometer (MBMS), which allowed for real-time measurement of products and facilitated determination of the impact of steam during catalytic upgrading, complemented by a tandem micropyrolyzer connected to a GCMS for identification of the products.
Catalytic C–C coupling and deoxygenation reactions are essential for upgrading of biomass-derived oxygenates to fuel-range hydrocarbons. Detailed understanding of mechanistic and energetic aspects of these reactions is crucial to enabling and improving the catalytic upgrading of small oxygenates to useful chemicals and fuels. Using periodic density functional theory (DFT) calculations, we have investigated the reactions of furan and acetaldehyde in an HZSM-5 zeolite catalyst, a representative system associated with the catalytic upgrading of pyrolysis vapors. Comprehensive energy profiles were computed for self-reactions (i.e., acetaldehyde coupling and furan coupling) and cross-reactions (i.e., acetaldehyde + furan) of this representative mixture. Major products proposed from the computations are further confirmed using temperature controlled mass spectra measurements. The computational results show that furan interacts with acetaldehyde in HZSM-5 via an alkylation mechanism, which is more favorable than the self-reactions, indicating that mixing furans with aldehydes could be a promising approach to maximize effective C–C coupling and dehydration while reducing the catalyst deactivation (e.g., coke formation) from aldehyde condensation.
Fast pyrolysis and catalytic fast pyrolysis (CFP) of biomass produce a liquid product stream comprised of various classes of organic compounds having different molecule size and polarity. This liquid, either spontaneously in the case of catalytic fast pyrolysis or by water addition for the noncatalytic process separates into a nonpolar organic-rich fraction and a highly polar water-rich fraction. The organic fraction can be used as a blendstock or feedstock for further processing in a refinery while, in the CFP process design, the aqueous phase is currently sent to wastewater treatment, which results in a loss of residual biogenic carbon present in this stream. This work focuses on the catalytic conversion of the biogenic carbon in pyrolysis aqueous phase streams to produce hydrocarbons using a vertical microreactor coupled to a molecular beam mass spectrometer (MBMS). The MBMS provides real-time analysis of products while also tracking catalyst deactivation. The catalyst used in this work was HZSM-5, which upgraded the oxygenated organics in the aqueous fraction from noncatalytic fast pyrolysis of oak wood to fuels comprising small olefins and aromatic hydrocarbons. During processing of the aqueous bio-oil fraction, the HZSM-5 catalyst exhibited higher activity and coke resistance than those observed in similar experiments using biomass or whole bio-oils. Reduced coking is likely due to ejection of coke precursors from the catalyst pores that was enhanced by excess process water available for steam stripping. The water reacted with coke precursors to form phenol, methylated phenols, naphthol, and methylated naphthols. Conversion data shows that up to 40 wt % of the carbon in the feed stream is recovered as hydrocarbons.
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