Developing cheap and stable membrane electrode assembly for proton exchange membrane water electrolysis (PEMWE) plays critical roles in renewable energy revolution. Iridium is the commonly efficient oxygen evolution reaction catalyst. But the reserve in earth is a shortage. Herein, an ordered array electrode in feature of the defective Ir film decorated on external WO x nanorods (WO x NRs) is designed. Electrodeposition is carried out to prepare an iridium coating (∼68 nm in thickness) to guarantee the ordered morphology. This novel electrode obtained brilliant I−V performances (2.2 A cm −2 @2.0 V) and 1030 h stability (0.5 mA cm −2 ) with a reduced loading of 0.14 mg Ir cm −2 . The uniform dispersion Ir catalyst on the WO x substrate benefits to enhance Ir mass activity and improve the poor conductivity originating from WO x . Compared with that of sprayed electrode, the threshold current density of mass transport polarization region can be expande to at least 3.0 A cm −2 for ordered structure electrode attributed to the abundant water storage bulk. This novel Ir@WO x NRs electrode occupies a huge potential to defuse the cost and durability issues confronting with the PEMWE.
We developed an advanced surfactant-assistant method for the Ir(x)Sn(1-x)O(2) (0 < x ≤ 1) nanoparticle (NP) preparation, and examined the OER performances by a series of half-cell and full-cell tests. In contrast to the commercial Ir black, the collective data confirmed the outstanding activity and stability of the fabricated Ir(x)Sn(1-x)O(2) (x = 1, 0.67 and 0.52) NPs, which could be ascribed to the amorphous structure, good dispersion, high pore volume, solid-solution state and Ir-rich surface for bi-metal oxides, and relatively large size (10-11 nm), while Ir(0.31)Sn(0.69) exhibited poor electro-catalytic activity because of the separated two phases, a SnO(2)-rich phase and an IrO(2)-rich phase. Furthermore, compared with highly active IrO(2), the improved durability, precious-metal Ir utilization efficiency and correspondingly reduced Ir loading were realized by the addition of Sn component. When the Ir(0.52)Sn(0.48)O(2) cell operated at 80 °C using Nafion® 115 membrane and less than 0.8 mg cm(-2) of the noble-metal Ir loading, the cell voltages we achieved were 1.631 V at 1000 mA cm(-2), and 1.821 V at 2000 mA cm(-2). The IR-free voltage at the studied current density was very close to the onset voltage of oxygen evolution. The only 50 μV h(-1) of voltage increased for the 500 h durability test at 500 mA cm(-2). In fact, these results are exceptional compared to the performances for OER in SPEWE cells known so far. This work highlights the potential of using highly active and stable IrO(2)-SnO(2) amorphous NPs to enhance the electrolysis efficiency, reduce the noble-metal Ir loading and thus the cost of hydrogen production from the solid polymer electrolyte water electrolysis.
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