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Polylactide and poly(butylene succinate-co-adipate) (PLA/PBSA) were melt-blended in the presence of triphenyl phosphite (TPP). An increase in the torque during melt mixing was used to monitor the changes in viscosity as compatibilization of the blends occurred. Scanning electron micrographs showed not only a reduction in the dispersed-phase size with increased TPP content but also fibrillated links between the PLA and PBSA phases, signifying compatibilization. Moreover, optimization of parameters such as the mixing sequence and time, TPP content, and PBSA concentration revealed that blends containing 30 and 10 wt % PBSA and 2 wt % TPP, which were processed for 30 min, were optimal in terms of thermomechanical properties. The impact strength increased from 6 kJ/m(2) for PLA to 11 and 16 kJ/m(2) for blends containing 30 and 10 wt % PBSA, respectively, whereas the elongation-at-break increased from 6% for PLA to 20 and 37% for blends containing 30 and 10 wt % PBSA, respectively. Upon compatibilization, the failure mode shifted from the brittle fracture of PLA to ductile deformation, effected by the debonding between the two phases. With improved phase adhesion, compatibilized blends not only were toughened but also did not significantly lose tensile strength and thermal stability.

Natural fibers, as replacement of engineered fibers, have been one of the most researched topics over the past years. This is due to their inherent properties, such as biodegradability, renewability and their abundant availability when compared to synthetic fibers. Synthetic fibers derived from finite resources (fossil fuels) and are thus, affected mainly by volatility oil prices and their accumulation in the environment and/or landfill sites as main drawbacks their mechanical properties and thermal properties surpass that of natural fibers. A combination of these fibers/fillers, as reinforcement of various polymeric materials, offers new opportunities to produce multifunctional materials and structures for advanced applications. This article intends to cover recent developments from 2013-up to date on hybrid composites, based on natural fibers with other fillers. Hybrid composites preparation and characterization towards their applicability in advanced applications and the current challenges are also presented.

Binary blends of two biodegradable polymers: polylactide (PLA), which has high modulus and strength but is brittle, and poly[(butylene succinate)-co-adipate] (PBSA), which is flexible and tough, were prepared through batch melt mixing. The PLA/PBSA compositions were 100/0, 90/10, 70/30, 60/40, 50/50, 40/60, 30/70, 10/90, and 0/100. Fourier-transform infrared measurements revealed the absence of any chemical interaction between the two polymers, resulting in a phase-separated morphology as shown by scanning electron microscopy (SEM). SEM micrographs showed that PLA-rich blends had smaller droplet sizes when compared to the PBSA-rich blends, which got smaller with the reduction in PBSA content due to the differences in their melt viscosities. The interfacial area of PBSA droplets per unit volume of the blend reached a maximum in the 70PLA/30PBSA blend. Thermal stability and mechanical properties were not only affected by the composition of the blend, but also by the interfacial area between the two polymers. Through differential scanning calorimetry, it was shown that molten PBSA enhanced crystallization of PLA while the stiff PLA hindered cold crystallization of PBSA. Optimal synergies of properties between the two polymers were found in the 70PLA/30PBSA blend because of the maximum specific interfacial area of the PBSA droplets.

Polylactide/poly[(butylene succinate)-co-adipate] (PLA/PBSA)-organoclay composites were prepared via melt compounding in a batch mixer. The weight ratio of PLA to PBSA was kept at 70:30, while the weight fraction of the organoclay was varied from 0 to 9%. Small angle X-ray scattering patterns showed slightly better dispersion in PBSA than PLA, and there was a tendency of the silicate layers to delaminate in PBSA at low clay content. Thermal analysis revealed that crystallinity was dependent on the clay content as well its localization within the composite. On the other hand, thermal stability marginally improved for composites with <2 wt % clay content in contrast to the deterioration observed in composites with clay content >2 wt %. Tensile properties showed dependence on clay content and localization. Composite with 2 wt % clay content showed slight improvement in elongation at break. Overall, the optimum property was found for a composite with 2 wt % of the organoclay. This paper therefore has demonstrated the significance of the clay content and localization on the properties of the PLA/PBSA blends.