Improving the CO2 performance of cement, part I: Utilizing life-cycle assessment and key performance indicators to assess development within the cement industry, 2015, Journal of Cleaner Production, (98) AbstractCement is a vital and commonly used construction material that requires large amounts of resources and the manufacture of which causes significant environmental impact. However, there are many different types of cement products, roughly ranging from traditional products with rather linear resource flows to more synergistic alternatives where industrial byproducts are utilized to a large extent. Life Cycle Assessment (LCA) studies indicate the synergistic products are favorable from an environmental perspective.In co-operation with the global cement producing company CEMEX a research project has been carried out to contribute to a better understanding of the CO2 performance of different ways of producing cement, and different cement products. The focus has been on Cluster West, which is a cement production cluster consisting of three plants in Germany.This paper is the first in a series of three, all of which are included in this special issue. It has two main aims. The first is to carry out an attributional LCA and compare three different cement products produced in both linear and synergistic production setups. This has been done for cradle to gate, focusing on CO2-eq emissions for Cluster West. The second aim of this part is to develop and test a simplified LCA model for this production cluster, with the intention to be able to compare different versions of the production system based on the information of a few parameters.The attributional LCA showed that cement products that contain a large proportion of byproducts, in this case, ground granulated blast furnace slag from the iron and steel industry, had the lowest unit emissions of CO2-eq. The difference between the lowest emission product (CEM III/B) and the highest (CEM I) was about 66% per tonne. A simplified LCA model based on six key performance indicators, instead of approximately 50 parameters for the attributional LCA, was established. It showed that Cluster West currently emits about 45% less CO2-eq per tonne of average product compared to 1997. The simplified LCA model can be used effectively to model future changes of both plants and products (which is further discussed in part II and part III).
Many cities of the world are faced with multiple sustainability challenges, for example related to food and energy supply, transportation, waste management, clean air, and more. Preferably, these challenges are addressed with broad and interconnected solutions with the ambition of addressing several challenges simultaneously, in this paper referred to as multi-functional urban solutions. Implementation of multi-functional urban solutions requires well informed decisions, supported by knowledge about the potential contributions that the solutions can make to a more sustainable city as well as on issues that may hinder or facilitate their implementation. Thus, in this paper, we suggest a soft multi-criteria decision analysis method that can be used to gather and structure this knowledge. This method acknowledges the importance of incorporating local knowledge, is based on life-cycle thinking, and is flexible and open-ended by design so that it can be tailored to specific needs and conditions. The method contributes to existing practices in sustainability assessment and feasibility studies, linking and integrating potential and performance assessment with issues affecting solutions’ feasibility of implementation. This method offers a way for local authorities, researchers and exporting companies to organize and structure the diverse range of knowledge to be considered for more informed decisions regarding the implementation of multi-functional urban solutions. While the main contributions of the paper are methodological, brief descriptions of two studies that have applied this method to assess biogas solutions are shown as clarifying examples. One of these studies was performed in Chisinau, Moldova and the other in Johannesburg, South Africa.
Improving the CO2 performance of cement, part III: The relevance of industrial symbiosis and how to measure its impact, 2015, Journal of Cleaner Production, (98) AbstractCement production contributes to extensive CO2 emissions. However, the climate impact can vary significantly between different production systems and different types of cement products. The market is dominated by ordinary Portland cement, which is based on primary raw materials and commonly associated with combustion of vast amounts of fossil fuels. Therefore, the production of Portland cement can be described as a rather linear process. But there are alternative options, for example, involving large amounts of industrial byproducts and renewable energy which are more cyclic and thus can be characterized as relatively "synergistic."The main purpose of this article is to study how relevant the leading ideas of industrial symbiosis are for the cement industry based on a quantitative comparison of the CO2 emissions from different cement production systems and products, both existing and hypothetical. This has been done by studying a group of three cement plants in Germany, denoted as Cluster West, and the production of cement clinker and three selected cement products. Based on this analysis and literature, it is discussed to what extent industrial symbiosis options can lead to reduced CO2 emissions, for Cluster West and the cement industry in general.Utilizing a simplified LCA model ("cradle to gate"), it was shown that the CO2 emissions from Cluster West declined by 45% over the period 1997 -2009, per tonne of average cement. This was mainly due to a large share of blended cement, i.e., incorporation of byproducts from local industries as supplementary cementitious materials. For producers of Portland cement to radically reduce the climate impact it is necessary to engage with new actors and find fruitful cooperation regarding byproducts, renewable energy and waste heat. Such a development is very much in line with the key ideas of industrial ecology and industrial symbiosis, meaning that it appears highly relevant for the cement industry to move further in this direction. From a climate perspective, it is essential that actors influencing the cement market acknowledge the big difference between different types of cement, where an enlarged share of blended cement products (substituting clinker with byproducts such as slag and fly ash) offers a great scope for future reduction of CO2 emissions.
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