The specific molecular structure of hydrophobically modified water-soluble polymers (HMWSPs), also called hydrophobically associative polymers, gives them interesting thickening and surface-adsorption abilities compared with classical water-soluble polymers (WSPs), which could be useful in polymer-flooding and well-treatment operations. However, their strong adsorption obviously can impair their injectivity, and, conversely, the shear sensitivity of their gels can be detrimental to well treatments. Determining for which improved-oil-recovery (IOR) application HMWSPs are best suited, therefore, remains difficult. The aim of this work is to bring new insight regarding the interaction mechanisms between HMWSPs and rock matrix and the consequences concerning their propagation in reservoirs.A consistent set of HMWSPs with sulfonated polyacrylamide backbones and alkyl hydrophobic side chains together with an equivalent WSP was synthesized and fully characterized. HMWSP and WSP solutions were then injected in model granular packs. As expected, with HMWSPs, high resistance factors (or mobility reductions, R m ) were observed. Yet, within the limit of the injected volumes, the effluent showed the same viscosity and polymer concentration as the injected solutions.A first significant outcome concerns the specificities of the R m curves during HMWSP injections. R m increases took place in two steps. The first corresponded to the propagation of the viscous front, as observed with WSP, whereas the second was markedly delayed, occurring several pore volumes (PV) after the breakthrough. This result is not compatible with the classical picture of multilayer adsorption of HMWSPs but suggests that injectivity is controlled solely by the adsorption of minor polymeric species. This hypothesis was confirmed by reinjecting the collected effluents into fresh cores; no second-step R m increases were observed.Brine injections in HMWSP-treated cores revealed high residual resistance factors (or irreversible permeability reductions, R k ), which can be attributed to the presence of thick polymer-adsorbed layers on the pore surface. Nevertheless, R k values strongly decreased when increasing the brine-flow rate. This second significant outcome shows that the adsorbed-layer thickness is shear-controlled.These new results should lead to proposing new adapted filtration and injection procedures for HMWSPs, aimed, in particular, at improving their injectivity. IntroductionSpecific attention currently is devoted to the development of innovative polymeric systems for IOR applications. The corresponding goals are, in particular, to lower the costs by reducing the quantities of chemicals needed; to broaden the range of suitable application cases (wells or reservoirs) for polymer technologies and, specifically,
The Pelican Lake heavy oil field located in northern Alberta (Canada) has had a remarkable history since its discovery in the early 1970s. Initial production using vertical wells was poor because of the thin (less than 5m) reservoir formation and high oil viscosity (600 to over 40,000cp). The field began to reach its full potential with the introduction of horizontal drilling and was one of the first fields worldwide to be developed with horizontal wells. Still, with primary recovery less than 10% and several billion barrels of oil in place, the prize for EOR is large. Initially, polymer flooding had not been considered as a viable EOR technology for Pelican Lake due to the high viscosity of the oil, until the idea came of combining it with horizontal wells. A first – unsuccessful – pilot was implemented in 1997 but the lessons drawn from that failure were learnt and a second pilot met with success in 2006. The response to polymer injection in this pilot was excellent, oil rate climbing from 43bopd to over 700bopd and remaining high for over 6 years now; the water-cut has generally remained below 60%. This paper presents the history of the field then focuses on the polymer flooding aspects. It describes the preparation and results of the two polymer flood pilots as well as the extension of the flood to the rest of the field (currently in progress). Polymer flooding has generally been applied in light or medium gravity oil and even today, standard industry screening criteria limit its use to viscosities up to 150cp only. Pelican Lake is the first successful application of polymer flooding in much higher viscosity oil (1,000-2,500cp) and as such, it opens a new avenue for the development of heavy oil resources that are not accessible to thermal methods.
Summary The Pelican Lake heavy-oil field in northern Alberta (Canada) has had a remarkable history since its discovery in the early 1970s. Initial production by use of vertical wells was poor because of the thin (less than 5 m) reservoir formation and high oil viscosity (800–80,000-plus cp). The field began to reach its full potential with the introduction of horizontal drilling and was one of the first fields worldwide to be developed with horizontal wells. However, with primary recovery at less than 10% and 6.4 billion bbl of oil in place (OIP), the prize for enhanced oil recovery (EOR) is large. Initially, polymer flooding had not been considered as a viable EOR technology for Pelican Lake because of the high viscosity of the oil, until the idea came of combining it with horizontal wells. A first—unsuccessful—pilot was implemented in 1997, but the lessons drawn from that failure were learned and a second pilot was met with success in 2006. The response to polymer injection in this pilot was excellent, with oil rate increasing from 43 BOPD to more than 700 BOPD and remaining high for more than 6 years; the water cut has generally remained at less than 60%. Incremental recovery over primary production is variable but can reach as high as 25% of oil originally in place (OOIP) in places. This paper presents the history of the field and then focuses on the polymer-flooding aspects. It describes the preparation and results of the two polymer-flood pilots, as well as the extension of the flood to the rest of the field (currently in progress). Polymer flooding has generally been applied in light- or medium-gravity oil, and even currently, standard industry-screening criteria limit its use to viscosities up to 150 cp only. Pelican Lake is the first successful application of polymer flooding in much-higher-viscosity oil (more than 1,200 cp), and as such, it opens a new avenue for the development of heavy-oil resources that are not accessible by thermal methods.
The performances of new microgels specifically designed for water shutoff and conformance control were extensively investigated at laboratory scale. These microgels are preformed, stable, fully water soluble, size controlled with a narrow size distribution, and non-toxic. They reduce water permeability by forming adsorbed layers soft enough to be very easily collapsed by oil-water capillary pressure, so that oil permeability is not significantly affected. Since the manufacturing process of these new microgels make possible to vary chemical composition, size and crosslink density, they can be designed as desired to meet the requirements of a given field application. The laboratory results reported in this paper concerns mainly three microgel samples having significantly different crosslink densities. We describe the relevant laboratory methods used to determine main microgel characteristics. The microgels have remarkable mechanical, chemical and thermal stability. Their behavior in porous media have been investigated extensively, showing that:their propagation distance is only limited by the volume injected,their injectivity is facilitated by a shear-thinning behavior andwater permeability reduction can be achieved as desired by controlling the thickness of adsorbed layer. Thus, this new microgels, now available at industrial scale, look as very promising tools, not only for water shutoff but also for conformance control in heterogeneous reservoirs. Introduction Background In a global context of growing energy needs with a perspective of depletion of oil and gas resources, extending the life of hydrocarbon reservoirs is a real challenge for the decades to come. In that situation, as well as for environmental reasons, reducing significantly water production and improving oil recovery efficiency is an important goal for oil industry. Thus the development of more reliable techniques using "green" products for water-shutoff, conformance, and mobility control is of crucial interest. Among the methods available to reduce water production [1], injecting a gelling system composed of a polymer and a crosslinker has been widely used [2–5]. In this process, the gel is formed in-situ. Since gelling properties have been found to depend on many factors [6–11], the gelling time, the final gel strength and also the depth of the gel penetration is quite difficult to predict. This difficulty results from the uncertainties concerning different factors: shear stresses both in surface facilities and in near-wellbore area and also physico-chemical environment around the well (pH, salinity and temperature). Moreover, both polymer and/or crosslinker adsorption in the near-wellbore region and dilution by dispersion during the placement can affect the effectiveness of the treatment. To overcome these severe drawbacks, different authors have recently proposed new methods, aimed at improving the process by injecting preformed gels particles or dilute gelling systems. Bai et al. method [12,13] consists in drying, crushing and sieving polymeric gels prior to injecting them. Mack et al. [14,15] method consists in obtaining "colloidal dispersion gels" (CDG) by crosslinking low concentration polymer solutions with low amounts of chromium acetate or aluminium citrate. This process slows down the gelation kinetics, so that, on a well injection time scale, those systems only form separate gel bundles, thus making possible to enter the matrix rock. However, the in-depth propagation of these two of gels remains questionable. In 1999, Chauveteau et al. introduced [16] a completely new concept which consists of injecting fully water soluble, non-toxic, soft, stable and size-controlled microgels into the reservoir. A first type of microgels, using an environmentally friendly zirconium crosslinker, has been extensively studied in the past years, regarding both the understanding of gelation mechanisms and the transport properties in porous media [16–23]. More recently, a second type of microgels, which are covalently crosslinked, was introduced [24]. These microgels, now available at industrial scale, have been shown to have very attractive properties for both water shutoff and conformance control operations.
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