Due to worldwide regulations on electric motor manufacturing, the energy efficiency of these devices has to be constantly improved. A solution may reside in the fact that high quality materials and adequate cutting technologies should be carefully chosen. The magnetic properties of non-oriented electrical steels are affected by the cutting methods, through induced plastic, and thermal stresses. There is also an important correlation between chemical composition and different magnetic properties. In this paper, we analyze different industrial grades of non-oriented electrical steels, used in electrical machines’ core manufacturing as M800-65A, M800-50A, M400-65A, M400-50A, M300-35A, and NO20. The influence of the cutting methods on the normal magnetization curve, total energy loss and its components, and relative magnetic permeability is investigated in alternating currents using a laboratory single sheet tester. The chemical composition and grain size influence are analyzed and correlated with the magnetic properties. Special attention is devoted to the influence of the increased cutting perimeter on the energy losses and to the way it relates to each chemical alloy constituent. The final decision in what concerns the choice of the proper magnetic material and the specific cutting technology for the motor magnetic cores is imposed by the desired efficiency class and the specific industrial applications.
In this work, a CoCrFeNiMo high-entropy alloy (HEA) material was prepared by the vacuum arc melting (VAM) method and used for electro-spark deposition (ESD). The purpose of this study was to investigate the phase evolution and microstructure of the CoCrFeNiMo HEA as as-cast and electro-spark-deposited (ESD) coating to assess its suitability for corrosvie environments encountered in geothermal energy production. The composition, morphology, and structure of the bulk material and the coating were analyzed using scanning electron microscopy (SEM) coupled with energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The hardness of the bulk material was measured to access the mechanical properties when preselecting the composition to be pursued for the ESD coating technique. For the same purpose, electrochemical corrosion tests were performed in a 3.5 wt.% NaCl solution on the bulk material. The results showed the VAM CoCrFeNiMo HEA material had high hardness (593 HV) and low corrosion rates (0.0072 mm/year), which is promising for the high wear and corrosion resistance needed in the harsh geothermal environment. The results from the phase evolution, chemical composition, and microstructural analysis showed an adherent and dense coating with the ESD technique, but with some variance in the distribution of elements in the coating. The crystal structure of the as-cast electrode CoCrFeNiMo material was identified as face centered cubic with XRD, but additional BCC and potentially σ phase was formed for the CoCrFeNiMo coating.
The β-Ti alloys have attracted the attention of researchers due to their excellent properties and their remarkable biocompatibility. The present study evaluated the mechanical behavior analysis (hardness, compressive strength, and modulus of elasticity) of the Ti-15Mo-W system. For experimental research, we chose the TiMo15 biocompatible alloy as a starting material. In order to improve the mechanical properties, we added tungsten amounts of 3.88 to 12.20 wt.% and analyzed the results obtained. The successive melting of the samples was done using a vacuum arc furnace in a copper crucible cooled with water. Following micro-structural investigations, we found this alloy possessed a homogeneous structure and showed β-phase predominance. The investigated alloys have good mechanical properties—the mean Vickers micro-hardness values are between 251 to 321 HV, the compressive strength values range from 717 to 921 MPa, and the modulus of elasticity is between 17.86 and 45.35 GPa. These results are compatible to the requirements of a metallic material for medical applications as artificial implant devices.
The paper presents the microstructure and corrosion behavior of an AlTiNiCuAgSn new equiatomic multicomponent alloy. The alloy was obtained using the vacuum arc remelting (VAR) technique in MRF-ABJ900 equipment. The microstructural analysis was performed by optical and scanning electron microscopy (SEM microscope, SEM-EDS) and the phase transformations were highlighted by dilatometric analysis and differential thermal analysis (DTA). The results show that the as-cast alloy microstructure is three-phase, with an average microhardness of 487 HV0.1/15. The obtained alloy could be included in the group of compositionally complex alloys (CCA). The corrosion resistance was studied using the potentiodynamic method in saline solution with 3.5% NaCl. Considering the high corrosion resistance, the obtained alloy can be used for surface coating applications.
High entropy alloys (HEA) are metallic materials obtained from a mixture of at least five atomic-scale chemical elements. They are characterized by high mechanical strength, good thermal stability and hardenability. AlCrFeCoNi alloys have high compression strength and tensile strength values of 2004 MPa, respectively 1250 MPa and elongation of about 32.7%. These materials can be used to create HEA-steel type composite structures which resist to dynamic deformation during high speed impacts. The paper presents four different composite structures made from a combination of HEA and carbon steel plates, using different joining processes. The numerical simulation of the impact behavior of the composite structures was performed by virtual methods, taking into account the mechanical properties of both materials. For analyzing each constructive variant, three virtual shootings were designed, using a 7.62 × 39 mm cal. incendiary armor-piercing bullet and different impact velocities. The best ballistic behavior was provided by the composite structures obtained by welding and brazing that have good continuity and rigidity. The other composite structures, which do not have good surface adhesion, show high fragmentation risk, because the rear plate can fragment on the axis of shooting due to the combination between the shock waves and the reflected ones. The order of materials in the composite structure has a very important role in decreasing the impact energy.
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