The usage of Ground Tire Rubber (GTR) in asphalt pavements has gained renewed interest due to its potential sustainability, economic, and performance benefits. This study focuses on asphalt mixtures designed with three different rubber modifier products including (1) a terminal-blend GTR, (2) a dry-process, chemically processed rubber product, and (3) a terminal-blend rubber-polymer hybrid product. The modifications were incorporated into Illinois Tollway’s approved Stone Matrix Asphalt (SMA) designs using (1) a base binder (PG 58-28), (2) a softer binder (PG 46-34), and (3) a softer binder with higher recycled content. Disk-shaped Compact Tension (DC(T)) test, Hamburg Wheel Tracking Test (HWTT) and Acoustic Emission (AE) tests were performed to characterize the mixtures. The fracture energy for most mixtures met the stringent criteria of 690 J/m2 and the rut depths measured were less than 6 mm at 20,000 wheel passes. A Hamburg-DC(T) plot suggests that higher amounts of RAP/RAS (RAP: Reclaimed Asphalt Pavement; RAS: Reusable Asphalt Shingles) can be successfully used if a suitably soft base binder is employed.
Pre-treatment of ground tire rubber is emerging as a popular method to incorporate rubber particles in dense-graded asphalt mixtures. This study investigates the effects of a chemically engineered Dry-Process Ground Tire Rubber (DP-GTR) modification in asphalt binders and mixtures. The DP-GTR is comprised of rubber particles measuring 400 to 600 µm in diameter (minus #30 mesh) coated with a non-elastomeric liquid. No change in aggregate gradation is necessary in DP-GTR modification of asphalt mixtures. In this study, the effects of DP-GTR modification on binder properties were measured by dynamic shear rheometer, Multiple Stress Creep and Recovery (MSCR), and bending beam rheometer tests. Additionally, mixture properties measured by three cracking tests: Disk-shaped Compact Tension (DC[T]) test, Illinois Flexibility Index, and indirect tensile asphalt cracking test and one rutting test (Hamburg wheel track test) were evaluated. Results showed: (a) 10–12°C bump on binder high temperature performance grade with 10% DP-GTR modification by weight of binder; (b) improvement in non-recoverable compliance in MSCR test indicated higher rut resistance; (c) increase in DC(T) fracture energy at low temperatures; (d) decrease in rut depth; and (e) decrease in flexibility index and cracking test index. Field performance of the chemically treated DP-GTR sections located in different states was examined to address discrepancies observed in the cracking tests. The cracking and rutting performance of all the field sections was good-to-excellent, suggesting that some of the currently popular simple cracking tests may not be able to properly assess the cracking resistance inherent in GTR-modified asphalt mixtures.
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