Mozzarella cheese was made from skim milk standardized with cream (unhomogenized, 40% milk fat) to achieve four different target fat percentages in the cheese (ca. 5, 10, 15, and 25%). No statistically significant differences were detected for cheese manufacturing time, stretching time, concentration of salt in the moisture phase, pH, or calcium as a percentage of the protein in the cheese between treatments. As the fat percentage was reduced, there was an increase in the moisture and protein content of the cheese. However, because the moisture did not replace the fat on an equal basis, there was a significant decrease in the moisture in the nonfat substance in the cheese as the fat percentage was reduced. This decrease in total filler volume (fat plus moisture) was associated with an increase in the hardness of the unmelted cheese. Whiteness and opacity of the unmelted cheese decreased as the fat content decreased. Pizza baking performance, meltability, and free oil release significantly decreased as the fat percentage decreased. The minimum amount of free oil release necessary to obtain proper functionality during pizza baking was between 0.22 and 2.52 g of fat/100 g of cheese. Actual cheese yield was about 30% lower for cheese containing 5% fat than for cheese with 25% fat. Maximizing fat recovery in the cheese becomes less important to maintain high cheese yield, and moisture control and the retention of solids in the water phase become more important as the fat content of the cheese is reduced.

The susceptibility of beta-LG and sodium caseinate to proteolysis by pepsin and trypsin was investigated using SDS or urea-PAGE. The effects were studied of heat, urea, and 2-mercaptoethanol on proteolysis. Native beta-LG was resistant to hydrolysis by pepsin or trypsin because of its compact globular structure. Heat treatment of beta-LG solutions at 90 to 100 degrees C for 5 or 10 min caused changes in the structure or conformation of the protein that rendered it accessible to pepsin and enhanced the extent of proteolysis by trypsin. The susceptibility of beta-LG to proteolysis by pepsin was markedly increased in the presence of urea (3 to 6 M), and the effect was reversible after removal of urea by dialysis. Proteolysis by trypsin was also increased by the presence of 2% 2-mercaptoethanol. Sodium caseinate was very accessible to pepsin without pretreatment and was extensively hydrolyzed at pH 1 to 5 in the presence of 5 M urea (which prevented the protein from precipitation in the isoelectric region); optimal pH was about 2. The activity of pepsin on sodium caseinate at pH 2 was not significantly affected by urea concentration up to about 8 M. The results indicated that the changes in conformation and structure of beta-LG that were induced by heating, reduction, or urea rendered the protein susceptible to peptic hydrolysis.

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The effect of milk preacidification with acetic or citric acid on the composition and yield of low fat Mozzarella cheese was determined. Two cheese manufacturing trials were conducted. In trial 1, three vats (230 kg of milk per vat) of cheese were made in 1 d using no preacidification (control) and preacidification to pH 6.0 and pH 5.8 with citric acid. In trial 2, four vats (230 kg of milk per vat) of cheese were made in 1 d using no preacidification (control), preacidification to pH 6.0 and 5.8 with acetic acid, and preacidification to pH 5.8 with citric acid. Cheese manufacture was repeated on three different days in trial 1 and four different days in trial 2 using a randomized-complete block design. Preacidification to pH 5.8 with citric acid decreased cheese calcium more than preacidification to pH 5.8 with acetic acid. Preacidification with citric acid in trial 1 decreased protein recovery in the cheese, and there was a trend for decreased protein recovery in the cheese for trial 2. Differences in fat recovery due to preacidification varied, sometimes being lower than the control other times being higher than the control. The reduction in calcium and protein recovery in the cheese caused by preacidification lowered composition adjusted cheese yield and yield efficiency. Yield efficiency was reduced by about 2.5 and 5.5%, respectively, with preacidification to pH 6.0 and 5.8 with citric acid. Yield efficiency was reduced by about 2.2 and 3.4%, respectively, with preacidification to pH 6.0 and pH 5.8 with acetic acid.