During the production of oil and gas, a large amount of oily wastewater is generated, which would pollute the environment if discharged without proper treatment. As one of the most promising treatment options, membrane material used for oily wastewater treatment should possess desirable properties of high hydraulic performance combined with high membrane fouling resistance. This project employs the vapor induced phase separation (VIPS) technique to develop a hydrophilic polyvinylidene fluoride (PVDF) membrane with polyethylene glycol (PEG) as an additive for produced water treatment. Results show that thanks to its slow nonsolvent intake, the VIPS method hinders additive leaching during the cast film immersion. The results also reveal that the exposure of the film to the open air before immersion greatly influences the structure of the developed membranes. By extending the exposure time from 0 to 30 min, the membrane morphology change from typical asymmetric with large macrovoids to the macrovoid-free porous symmetric membrane with a granular structure, which corresponds to 35% increment of steady-state permeability to 189 L·m−2h−1bar−1, while maintaining >90% of oil rejection. It was also found that more PEG content resides in the membrane matrix when the exposure time is extended, contributes to the elevation of surface hydrophilicity, which improves the membrane antifouling properties. Overall results demonstrate the potential of VIPS method for the fabrication of hydrophilic PVDF membrane by helping to preserve hydrophilic additive in the membrane matrices.

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Membrane distillation (MD) is an attractive technology for desalination, mainly because its performance that is almost independent of feed solute concentration as opposed to the reverse osmosis process. However, its widespread application is still limited by the low water flux, low wetting resistance and high scaling vulnerability. This study focuses on addressing those limitations by developing a novel corrugated polyvinylidene difluoride (PVDF) membrane via an improved imprinting technique for MD. Corrugations on the membrane surface are designed to offer an effective surface area and at the same time act as a turbulence promoter to induce hydrodynamic by reducing temperature polarization. Results show that imprinting of spacer could help to induce surface corrugation. Pore defect could be minimized by employing a dual layer membrane. In short term run experiment, the corrugated membrane shows a flux of 23.1 Lm−2h−1 and a salt rejection of >99%, higher than the referenced flat membrane (flux of 18.0 Lm−2h−1 and similar rejection). The flux advantage can be ascribed by the larger effective surface area of the membrane coupled with larger pore size. The flux advantage could be maintained in the long-term operation of 50 h at a value of 8.6 Lm−2h−1. However, the flux performance slightly deteriorates over time mainly due to wetting and scaling. An attempt to overcome this limitation should be a focus of the future study, especially by exploring the role of cross-flow velocity in combination with the corrugated surface in inducing local mixing and enhancing system performance.

The competitiveness of algae as biofuel feedstock leads to the growth of membrane filtration as one of promising technologies for algae harvesting. Nanofiber membrane (NFM) was found to be efficient for microalgae harvesting via membrane filtration, but it is highly limited by its weak mechanical strength. The main objective of this study is to enhance the applicability of nylon 6,6 NFM for microalgae filtration by optimizing the operational parameters and applying solvent vapor treatment to improve its mechanical strength. The relaxation period and filtration cycle could be optimized to improve the hydraulic performance. For a cycle of 5 min., relaxation period of ≤2 min shows the highest steady-state permeability of 365 ± 14.14 L m−2 h−1 bar−1, while for 10 min cycle, 3 min. of relaxation period was found optimum that yields permeability of 402 ± 34.47 L m−2 h−1 bar−1. The treated nylon 6,6 NFM was also used to study the effect of aeration rate. It is confirmed that the aeration rate enhances the steady-state performance for both intermittent and continuous mode of aeration. Remarkably, intermittent aeration shows 7% better permeability than the full aeration for all tested condition, which is beneficial for reducing the total energy consumption.

Biofouling on the membrane surface leads to performance deficiencies in membrane filtration. In this study, the application of ginger extract as a bio-based additive to enhance membrane antibiofouling properties was investigated. The extract was dispersed in a dimethyl acetamide (DMAc) solvent together with polyvinylidene fluoride (PVDF) to enhance biofouling resistance of the resulting membrane due to its antibiotic property. The concentrations of the ginger extract in the dope solution were varied in the range of 0–0.1 wt %. The antibacterial property of the resulting membranes was assessed using the Kirby Bauer disc diffusion method. The results show an inhibition zone formed around the PVDF/ginger membrane against Escherichia coli and Staphylococcus aureus demonstrating the efficacy of the residual ginger extract in the membrane matrix to impose the antibiofouling property. The addition of the ginger extract also enhanced the hydrophilicity in the membrane surface by lowering the contact angle from 93° to 85°, which was in good agreement with the increase in the pure water flux of up to 62%.