The rapid prototyping with ice is a new manufacturing technology that can generate three-dimensional objects from ice by depositing and rapidly freezing water layer by layer. In order to freeze the water droplets, the plate must meet certain conditions, among those it is worth to be mentioned, the surface temperature, which should not surpass 0°C. The equipment presented in the paper is a part of rapid freeze prototyping equipment, designed and built by the authors. The authors analysed various freezing systems and they discovered that the classical cooling systems are not appropriate to be used in rapid freeze prototyping technology. The unique solution is the utilisation of thermoelectric cells, generic named as Peltier cells. The modern technology can be used in obtaining Peltier cells, with a high degree of reliability, electrical consumption and yield. This can be successfully used as heat pumps in industry. The author developed an original system that permitted to implement the Peltier cells. The cold plate was designed by using CAD software. In addition, the cold plate was produced and tested. The equipment obtained, has a greater power in comparison with the classical ones, even if it has smaller dimensions. The electrical power supply has to be well filtered in order to generate a higher efficiency. Through the main advantages of the Peltier cells can be mentioned: no maintenance have to be performed as this type of cells have no moving parts, thus having a major advantage; no CFC or other consumables parts have to be used, thus proving to be more economical than other systems; the heat regulation can be performed easier compared with the classical systems offering a better control and precision; it can be used in severe environments where conventional cooling systems can fail, being successfully used in the presence of liquid nitrogen; it can perform in various positions and is reversible similar to heat pumps. The main drawback of this system is that it uses a great amount of electrical energy, consequently can have a low yield.
Currently there is a continuous extension of application areas of titanium aluminides but their processing encounters a number of difficulties such as the precision of machining and modifying the properties of the surface layer. In the specialist literature [1, 2, 4, 7] different authors address the processing of these materials by conventional methods. In this context, this paper aims at finding the optimal regimes for the electrical discharge machining (EDM) of titanium aluminides Ti-40Al-5NB-3V and provides the analysis of the process parameters effect on cutting through wire EDM technological characteristics. In the case of wire EDM a relatively good output has been obtained as well as very good roughness of the processed surfaces. On the contrary, when considering the die sinking edm, due to very small output, several experimental measurements were performed on three machines – Sodick, ONA and ELER. Based on the experimental data, it has been established that the best output is to be obtained by reverse polarity machining.
Through rapid prototyping [1,2] it can be achieved both conceptual models: the final prototypes and functional parts in less time than with conventional technologies. The author of this paper shows the dependence of the diameter of liquid nitrogen spray nozzles according to the diameters of the water spray nozzle, a factor that is important in determining the amount of liquid nitrogen required to freeze the drop of water. Regarding the deposited layer thickness estimation, the author presented two theoretical models of contact between water droplets, which depend on the step between two consecutive drops of water.
Today conventional titanium-based alloys represent one third of the weight of modern aircraft engines and, are the second most used engine material following Ni-based superalloys. [1] Titanium aluminide alloys based on intermetallic phases γ (TiAl) and α2 (Ti3Al) and the most recent – orthorhombic titanium aluminide, are widely recognized as having the potential to meet the design requirements for high temperature applications. The outstanding thermo-physical and mechanical properties of these materials rely mainly on the strongly ordered nature and the directional bonding of the compounds. These involve: high melting point, above 1460°C, low density of 3,9-5 g/cm3, according the alloying degree, high elastic modulus (high stiffness), high yield strength and good creep resistance at high temperature, low diffusion coefficient, good structural stability at high temperature. The main objective of our paper are focussed on the short-term mechanical properties if Titanium niobium aluminide at 850°C. High temperatures mechanical properties evaluation was performed by tensile testing at temperature of 850°C on universal static and dynamic testing machine Instron 8802, equipped with high temperature system, for maximum 1000°C, and extensometer with a measuring basis of 40 mm. The mechanical tensile test was performed according the ASTM E8, with control of deformation and a testing rate of 10-4 mmsec.-1. Short-term behavior request of the support uncovered alloys, at 850°C has proved to be modest and it seems obvious that the alloys based on titanium aluminides cannot be used without protective coatings. Key words: titanium aluminides, high temperatures, mechanical properties
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